https://www.avient.com/sites/default/files/2023-01/Versaflex OM -Diastimeter Cover-Application Snapshot.pdf
POWER TOOL
BRAND
D I A S T I M E T E R C O V E R
• Anti-static properties to enable stable and accurate
measurements
• Good wear resistance to avoid friction between TPE-made
part and the internal metal part
• Met anti-static standard surface resistivity
109-1010 Ω/m2which reduced error for
circular measurement by 55% and linear
measurement by 33%
• Provided a formulation with better wear
resistance than the previous overmold
material
• Offered excellent bond adhesion to PC/ABS
Versaflex ™ OM Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-11/controller-grip-case-study.pdf
CASE STUDY: VERSAFLEX™ OM TPES
THE CHALLENGE
Millions of people of all ages play video games.
Ultimately, the company selected a Versaflex™ OM
overmolding grade that bonded tightly to the
polycarbonate (PC) substrate of the grips without the
need for adhesives.
The Versaflex OM TPE also provides the desired tactile
feel, delivering better grippiness than silicone rubber
without sacrificing comfort and resilience that are
important to the sustained play.
https://www.avient.com/sites/default/files/resources/TPE_Overmolding_Solutions_for_Engineering_Thermoplastics.pdf
OM1040 OM1060 OM1245 OM1255 OM1262 OM 6050 OM 6065
Cycoloy C2950 (PC/ABS) 12.4 16.7 15 15.5 26.4
Cycolac T1000 (ABS) 11.9 17.8 14.5 15.1 27.2
Lexane 141 (PC) 12.2 14.5 13.5 17.2 27.1
Zytel 7331F (PA6) 21 23.5
Zytel 73G33L (33% GF PA6) 17.2 19.8
Zytel 101L (PA66) 22.1 20.7
Table 3: Adhesion test results on other commercial available TPE products.
Injection
velocity, 5 in/s
OM-1040 360
OM-1060 417
OM-1255 246
OM-1262 379
OM-6050-9 253
OM-6065-9 221
60A S-TPE 329
64A TPV 228
Table 5:
Materials
Temperature, C,
Nozzle/Front/Middle/Rear Mold Temperature, C Injection Hi Pressure, psi
OM1040 430/430/410/390 80 500
OM1060 430/430/410/390 80 600
OM1245 430/430/410/390 80 500
OM1262 430/430/410/390 80 800
OM6050 480/480/460/440 80 1000
OM6065 480/480/460/440 80 1200
B-TPE-35A 450/450/430/410 80 500
B-TPE-50A 450/450/430/410 80 800
B-TPE-65A 450/440/430/420 80 800
B.TPV-55A 480/480/470/460 80 800
B-TPV-55A 525/520/510/490 110 1500
B-TPV-70A 535/530/520/500/ 110 1500
Figure 2: Effect of overmold thickness on surface hardness on TPE products.
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
0 2 4 6 8 10
Thickness, mm
H
ar
dn
es
s,
S
ho
re
A
12
CL2000X
G6713
G7930
G7960
G7980
Adhesion Testing and Results
Design Considerations
Conclusions
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versaflex-om-vacuum-cleaner-gasket.pdf
Good bonding to PC/ABS
• Acceptable compression set
• Wide hardness range
• Cost effective
VACUUM CLEANER
MANUFACTURER
V A C U U M C L E A N E R G A S K E T
• Offered overmolding solution with proven
success in passing the peel test
• Delivered a TPE solution with good sealing
performance to fulfill customer’s
requirements
Versaflex™ OM 9140 Translucent
KEY REQUIREMENTS
WHY AVIENT?
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https://www.avient.com/resources/safety-data-sheets?page=4962
OPQ BLUE AQUA OM 3252C
OPQ PURPLE LIGHT OM 265C
https://www.avient.com/news/archives?page=39
CLEVELAND – October 28, 2019 – PolyOne today announced the launch of reSound™ OM (overmolding) thermoplastic elastomers (TPEs), the latest addit
https://www.avient.com/sites/default/files/2021-12/PREPERM _ Edgetek Low-loss Dielectric Thermoplastics Technical Bulletin.pdf
KEY PROPERTIES AND PERFORMANCE
FR GRADES H GRADES PEEK GRADES LCP GRADES FLEX GRADES
PROPERTIES CONDITION ISO UNIT PPE400FR PPE700FR PPE950FR PPE1200FR H1500HF H2300HF PEEK700 PEEK900 PEEK1000 PEEK1200 LCP650 LCP800 LCP950 FLX400 FLX700 FLX1100
Dielectric Constant (Dk) 2.4 GHz 4.0 7.0 9.5 12.0 15.0 23.0 7.0 9.0 10.0 12.0 6.5 8.0 9.5 4.0 7.0 11.0
Loss Tangent (Df) 2.4 GHz 0.0030 0.0039 0.0042 0.0045 0.0010 0.0037 0.0024 0.0025 0.0024 0.0027 0.0043 0.0045 0.0047 0.0010 0.0009 0.0012
Density 1183 g/cm3 1.44 1.97 2.20 2.50 2.60 3.40 1.94 2.20 2.30 2.40 2.00 2.15 2.30 1.52 1.93 2.50
Melt Flow Index (MFI) 5 kg, 300 °C
(unless noted) 1113 g/10 min 17 12 13 5 5 8 15 @ 380 °C 13 @ 380 °C 10 @ 380 °C 6 - - - 11 @ 230 °C 2 @ 230 °C 0.3 @ 230 °C
Tensile Strength at Break 23 °C/73 °F 527 MPa 47 52 44 45 23 40 64 62 65 67 75 80 75 11 17 25
Flexural Modulus 23 °C/73 °F 178 MPa 3100 4500 - 9300 2100 5000 6200 7600 9200 11000 8000 8500 8500 1400 1600 2900
Unnotched Izod 23 °C/73 °F 180 kJ/m2 NB 42 20 9 17 10 28 25 18 15 31 20 12 NB NB NB
-20 °C/-4 °F 180 kJ/m2 - - - - 17 10 - - - - - - - - -
Notched Izod 23 °C/73 °F 180 kJ/m2 14 6 4 3 5 4 6 4 4 4 10 6 4 59 23 13
-20 °C/-4 °F 180 kJ/m2 - - - - 5 4 - - - - - - - - - -
STANDARD GRADES RADOME GRADES
PROPERTIES CONDITION ISO UNIT PPE260 PPE300 PPE320 PPE350 PPE400 PPE440 PPE500 PPE650 PPE800 PPE950 PPE1200 RS260 RB260 RS265FR
Dielectric Constant (Dk) 2.4 GHz 2.6 3.0 3.2 3.5 4.0 4.4 5.0 6.5 8.0 9.5 12.0 2.6 2.6 2.7
Loss Tangent (Df) 2.4 GHz 0.0009 0.0009 0.0010 0.0009 0.0009 0.0009 0.0009 0.0009 0.0009 0.0009 0.0010 0.0009 0.0012 0.0032
Density 1183 g/cm3 1.07 1.18 1.21 1.27 1.43 1.50 1.62 1.86 2.10 2.20 2.40 1.06 1.08 1.09
Melt Flow Index (MFI) 5 kg, 300 °C 1113 g/10 min 15 15 16 14 14 14 15 11 10 4 2 21 16 25
Tensile Strength at Break 23 °C/73 °F 527 MPa 40 45 47 50 50 48 45 43 37 37 36 50 42 52
Flexural Modulus 23 °C/73 °F 178 MPa 2700 2400 2000 2600 2800 2700 2600 2600 2300 2600 2600 2200 2200 2600
Unnotched Izod 23 °C/73 °F 180 kJ/m2 NB NB NB NB NB NB NB NB 50 28 24 NB NB NB
-20 °C/-4 °F 180 kJ/m2 NB NB NB NB NB NB NB 50 47 27 25 NB NB NB
Notched Izod 23 °C/73 °F 180 kJ/m2 8 55 69 35 22 20 15 9 8 5 4 19 14 11
-20 °C/-4 °F 180 kJ/m2 8 15 20 14 12 10 9 8 8 5 4 10 12 10
PREPERM™ SERIES
PROPERTIES CONDITION ISO UNIT 8027 8025 8037 8019 8028 8026 8044 8029 8041 8045 8048 8036 8056 8031
Dielectric Constant (Dk) 1 GHz, 23 °C 3.0 3.1 3.4 3.6 3.8 4.4 4.8 5.3 5.4 5.9 6.0 7.0 7.3 9.0
Loss Tangent (Df) 1 GHz, 23 °C 0.0012 0.0012 0.0008 0.0010 0.0010 0.0010 0.0004 0.0008 0.0006 0.0002 0.0006 0.0007 0.0002 0.0007
Density 1183 g/cm3 1.25 1.26 1.35 1.39 1.45 1.59 1.72 1.75 1.79 1.89 1.88 2.06 2.086 2.25
Melt Flow Index (MFI) 5 kg, 300 °C 1113 g/10 min 16 19 10 11 15 13 10 10 15 15 19 10 18 4.7
Tensile Strength at Break 23 °C/73 °F 527 MPa 59 54 54 62 59 54 52 58 52 45 49 45 37 38
Flexural Modulus 23 °C/73 °F 178 MPa 2780 2560 2850 3060 3350 3700 3157 4300 4320 3137 4150 3370 2560 4200
Notched Izod 23 °C/73 °F 180 kJ/m2 15.3 14 14.8 14 12.6 10.4 9.9 8.6 7.4 7.9 6.6 7.1 6.2 6.8
EDGETEK™ 7600 SERIES
Copyright © 2021, Avient Corporation.
https://www.avient.com/resources/safety-data-sheets?page=3906
306C BLUE 3060 TPE
https://www.avient.com/resources/safety-data-sheets?page=409
3060 348F NATURAL SPRAY LATEX