https://www.avient.com/sites/default/files/2022-06/Maxxam FR Injection Molding Processing Guide.pdf
Barrel Temperatures
°F (°C) PP
Mineral-Filled
PP
Glass-Filled
PP HDPE LDPE
Rear Zone 360–390(182–200)
400–420
(204–216)
415–435
(213–224)
400–420
(204–216)
370–390
(188–199)
Center Zone 370–400(188–204)
410–430
(210–221)
425–445
(218–229)
410–430
(210–221)
380–400
(193–204)
Front Zone 390–410(200–210)
420–440
(216–227)
435–455
(224–235)
420–440
(216–227)
390–410
(199–210)
Nozzle 400–425(204–219)
415–435
(213–224)
430–450
(221–232)
430–450
(221–232)
400–425
(204–219)
Melt Temperature 400–425(204–219)
415–435
(213–224)
430–450
(221–232)
430–450
(221–232)
400 - 425
(204–219)
Mold Temperature
°F (°C)
60–120
(16–49)
Pack & Hold Pressure 50–75% of injection pressure
Injection Velocity
(in/s) 1.0–3.0
Back Pressure
(psi) 50–100
Screw Speed
(rpm) 30–100
Drying Parameters
Hours @ °F (°C)
Not typically required.
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/remafin-concentrates-polyolefins
Our diagnostic experts can help with analysis and testing related to early stage development for medical devices
https://www.avient.com/products/vinyl-formulations/vinyl-plastisols-organosols/core-bio-based-vinyl-plastisols
Special formulations for medical applications
https://www.avient.com/idea/new-approach-restores-efficiency-pulmonary-device-manufacturing
A leading medical contract manufacturer faced an unacceptably high number of rejected parts for a pulmonary device housing.
https://www.avient.com/sites/default/files/2020-07/core-vinyl-plastisols-product-bulletin.pdf
KEY CHARACTERISTICS
• Ease of conversion from liquid plastisol
to fused thermoplastic solid
• Available in a range of hardness and colors
• Used in molding, casting and dip coating,
including hot and cold dipping
• Customizable formulations for automotive,
healthcare, industrial and other specialty
applications to comply with regulatory
requirements including FDA, RoHS, REACH,
Prop-65, CPSIA and CONEG
• Non-phthalate formulations available for
healthcare, playground equipment, outdoor
furniture and other high-touch applications
MARKET AND APPLICATIONS
CORE™ Vinyl Plastisols are available for a wide
variety of uses, including:
• Automotive air filters
• Tool handles, grips
• Outdoor furniture and playground equipment
• Fencing, wire grates
• Industrial textiles
• Healthcare masks, molds, medical tape,
manikins and stethoscopes
• Medical cannula
• Sound barriers
• Seals/barriers for food packaging
• Construction coatings
• Electrical insulators
• Protective caps
• Antistatic flooring and mats
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Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-07/Versaflex HC _ Versaflex HC BIO - BT Series Product Overview.pdf
Delivering on critical
application demands, it provides weldability,
kink resistance, and tensile strength performance
comparable to leading medical tubing materials,
including silicone and TPE.
Offering reliable performance, optical clarity
and expanded design freedom, these medical-
grade TPEs may be customized to meet specific
regulatory demands or application needs.
https://www.avient.com/sites/default/files/2020-07/phthalate-facts-brochure.pdf
Examples of
common applications include medical tubing, inflatables,
packaging film and sheets, garden hoses, toys and
automotive plastics.
PHTHALATES FACTS
PHTHALATES ARE KNOWN
TO BREAK DOWN IN THE
HUMAN BODY
Research has shown that after
entering the body, phthalate
are broken down into metabolites
within minutes and pass out
quickly in urine.2
PHTHALATE EXPOSURE
IS CONSIDERED LOW
Despite the fact that phthalates
are used in a wide range of
products, human exposure from
all sources is considered to be
extremely low.2
PHTHALATES ARE A USEFUL
CHOICE FOR HEALTHCARE
Flexible vinyl tubing does not
react with most medications,
allowing for reliable
administration of drugs, while
flexible vinyl bags prevent blood
contamination and extend shelf
life of the blood.3
PHTHALATES ARE
REGULATED
Based on earlier studies, a few
specific phthalates have been
banned for use in toys or other
items for sale to children
under twelve to reduce risk of
overexposure through hand-to-
mouth behaviors.
1 Source: chemicalsafetyfacts.org 2 Source: Centers for Disease Control and Prevention 3 Source: thisisplastics.com
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2021-04/versaflex-tpe-contact-lens-case-case-study.pdf
© 2021, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
To learn more about Versaflex™ TPEs, contact
Avient at +1.844.4AVIENT (1.844.428.4368)
or visit avient.com
THE CHALLENGE
A leading North American medical contract
manufacturer faced a challenge when molding the
gasket for a contact lens container.
THE IMPACT
Avient’s formulation expertise produced a specialty
TPE solution that surpassed not only silicone but also
competitive TPEs to solve the gasket adhesion problem
for this medical manufacturer.
https://www.avient.com/sites/default/files/2020-07/comptek-catalog.pdf
We have helped
customers develop parts that are:
• Wear-resistant: End products such as
bearings and sleeves that do not
require lubrication
• Conductive: Electrical and/or thermal
conductivity, in molded and extruded parts
• X-Ray opaque: Used for medical and dental
devices.
Multi-use medical and dental products
• Aerospace parts
• Automotive systems
• Fuel and chemical handling equipment
• Sensors and pumps
• Home appliances
Let’s get started!
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/custom-pre-colored-specialty-engineered-formulations
Antimicrobial corrosion and chemical resistant formulations to solve your medical application challenges