https://www.avient.com/sites/default/files/2021-08/versaflex-toy-blaster-ammo-case-study-one-pager.pdf
TOY BRAND
S O F T F O A M “ A M M O ”
• Replace foaming polyurethane
• Soft touch without any tacky feeling
• Achieve desired speed and power requirements
• Consistent and low kinetic energy dissipation performance
• High flow ability to improve the production efficiency
• Developed a TPE solution with consistent
quality that met tight durometer specifications
and improved yield
• Passed all weight, compression, and dimension
tests in different testing conditions in order to
prove consistent molding shape and properties
• Met velocity requirements to support brand
claims for power and speed performance
Versaflex™Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/knowledge-base/article/polymer-services-frequency-asked-questions?rtype[]=1164
Thermoset vs Thermoplastic (What’s the difference?)
Thermoset materials are chemically cross-linked and cannot be reprocessed or recycled.
Common examples are epoxy, silicone, and polyurethane (PU).
https://www.avient.com/products/advanced-composites/composite-ballistic-protection/thermoballistic-thermoplastic-panels
Composites Explained: Thermoset vs.
Learn more about the differentiation between thermoset and thermoplastic composites.
Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset or thermoplastic resins in continuous forming processes
https://www.avient.com/news/polyone-advanced-composites-debuts-unparalleled-lightweight-structural-technology-portfolio-camx-2016
The resulting portfolio includes a diverse range of thermoplastic and thermoset continuous-fiber carbon and glass reinforced materials that offer exceptional strength-to-weight ratios as well as unmatched flexibility.
Thermoset offerings include:
• Carbon and glass fiber continuous forming processes including pultrusion, filament winding and pull winding for rods, tubes and profiles
• Continuous Resin Transfer Molded (CRTM™) sandwich panels
• Bar stock, laminates and hybrid composite springs
Its leading-edge portfolio of advanced thermoset and thermoplastic composites, including short, long and continuous-fiber reinforced materials, is one of the most comprehensive in the industry.
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock
Gordon Composites™ Thermoset Laminates & Barstock
Gordon Composites™ Thermoset Laminates & Barstock
NEUSoft™ Thermoplastic Polyurethanes
https://www.avient.com/news/polyone-showcases-continuous-fiber-composite-materials-camx-2018
Our broad portfolio of continuous fiber composites, both thermoplastic and thermoset, is unparalleled in the industry,” said Matthew Borowiec, general manager, PolyOne Advanced Composites.
Thermoset Composites:
PHOTO CAPTION: PolyOne’s portfolio of advanced thermoplastic and thermoset continuous fiber reinforced composites offers customized solutions to serve a full range of markets and industries.
https://www.avient.com/sites/default/files/2020-08/thermoset-composites-tri-fold-product-selection-guide.pdf
THERMOSET
ADVANCED
COMPOSITE
TECHNOLOGIES
PRODUCT SELECTION GUIDE
Gordon Composites™ thermoset composite barstock,
laminates, and hybrid composites made with proprietary
resin/fiber reinforcement technologies offer:
• Corrosion resistance
• High fatigue strength
• Deep deflection
• Excellent interlaminar shear strength
Our customized finishing capabilities include machining,
water-jet cutting, profiling/shaping, sanding, slitting,
laminating, molding and coatings.
https://www.avient.com/knowledge-base/article/advanced-composites-explained?rtype[]=1164
Polymer composites can be thermoset or thermoplastic, so thermoset composites and thermoplastic composites are both types of polymer composites.
The main difference between a thermoset and thermoplastic is a thermoset cannot be reshaped after it’s formed, cured, and cooled while thermoplastics can be reheated and re-formed.
For example, thermoset composites have high temperature resistance and excellent fatigue resistance.
https://www.avient.com/sites/default/files/resources/PDI_Case_Study_-_Medical_Device_0.pdf
Suspicious areas
were then subjected to chemical analysis, in which the primer,
adhesive, and titanium surfaces revealed potential factors that
could compromise bonding integrity.
https://www.avient.com/sites/default/files/2020-11/infographic-advanced-composites-ebook.pdf
WEIGHT REDUCTION
• Up to 75% lighter than steel;
up to 25% lighter than aluminum
• Better fuel economy for
transportation
• Simplified installation
DESIGN FLEXIBILITY
• Complex shapes less costly
to produce than metal
• Ability to tailor strength
and stiffness in
specific areas
• Versatile aesthetic
options for
surface finish
PART
CONSOLIDATION
• Easier installation
and assembly with
fewer parts
• Simplified transport
of finished goods
• Fewer parts = reduced
chance of failure
Value that the U.S. composite
materials market is expected to
reach by 2022
$10.6B
50% Amount of weight reduction that
advanced composites could bring to
passenger cars, leading to 35% better
fuel efficiency
7% CAGR that analyst firm Technavio forecasts the
global medical composite materials market
will experience from 2016–2020
Fiber-reinforced polymer composites combine thermoset
or thermoplastic resins with fiber reinforcement, the resulting
product having substantially different properties than the
individual components.
ADVANCED COMPOSITES
FOR DEMANDING APPLICATIONS
ADVANCED
COMPOSITES
PERFORM
THERMOSET VS.
THERMOPLASTIC
The matrix material of a composite can be a thermoset or a thermoplastic
THERMOSET THERMOPLASTIC
A thermoset is a cross-linked polymer that cannot
be reshaped after it’s formed, cured, and cooled.