https://www.avient.com/sites/default/files/2021-11/avient-design-ergonomic-design-guide.pdf
A cut-out view shows the hard
plastic substrate and the overmolded
soft-touch TPE.
Figure 17
is a bar graph of mass loss for a variety of GLS™ TPE
grades according to ASTM D3389.
PRODUCT WITH TPE WITHOUT TPE % CHANGE
Tape Measure 20.99 11.99 43
Ice Cream Scoop 5.99 4.99 17
Shaving Razor 1.30 0.75 42
Mechanical Pencil 0.50 0.29 48
Cork Screw 7.99 6.99 13
Pizza Wheel 6.99 4.99 29
Can Opener 8.99 5.99 33
Utility Knife 10.99 5.79 47
Figure 25: Price comparisons — amounts are US dollars
Figure 26: Applying form, color and feel
Ergonomic Grip Design Guide 26
ADDITIONAL RESOURCES
To learn more about using TPEs to
enhance your products, visit the
Avient TPE Knowledge Center to find
resources including the comprehensive
GLS™ TPEs Overmolding Guide and the
TPE Injection Molding Guide.
https://www.avient.com/sites/default/files/2020-11/controller-grip-case-study.pdf
CASE STUDY: VERSAFLEX™ OM TPES
THE CHALLENGE
Millions of people of all ages play video games.
THE SOLUTION
While researching other possibilities online, the company
found Avient and requested additional information on its
thermoplastic elastomers (TPEs).
Additionally, compared
to silicone rubber, the TPE is easier and faster to process,
as it requires no pre-mixing, curing or adhesives.
https://www.avient.com/sites/default/files/2023-04/OnFlex TPE - Snow Flap - Application Snapshot.pdf
SNOWMOBILE OEM
S N O W F L A P
• Cold temperature flexibility and toughness
• UV stability
• Easily injection moldable
• Offered a specialty TPE capable of
performing well in demanding environments
• Delivered a technology that supported a
nearly 2-foot flow length for easy processing
• Generated .udb file to help accelerate new
designs
• Collaborated with the molder and OEM for
seamless product development and
production
OnFlex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/resources/NOVEL_THERMOPLASTIC_ELASTOMERS_FOR_UNIVERSAL_OVERMOLDING_ON_DISSIMILAR_THERMOPLASTICS.pdf
TPE-2
TPE-2 materials are opaque and their base chemistries are different from TPE-1.
Figure 3 shows the capillary viscosity
of TPE-1 and TPE-2 at 200oC.
These results confirm that TPE-1 and TPE-2B are truly the
“universal overmolding TPEs.”
https://www.avient.com/sites/default/files/2020-12/custom-tpe-brooks-running-shoe.pdf
BROOKS
R U N N I N G S H O E
• Exceed current material performance
• Optimal cushioning
• Fast reaction time
• Both energy absorption and return
• Provided a 30-50% improvement in
cushioning over traditional material
• Simplified manufacturing from four-steps to
a single injection molding process, yielding
a 30-40% reduction in energy usage
• Increased sales by up to 40% compared
with the previous model
Customized TPE Material
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/resources/Universal_Polyamide_Overmold_Thermoplastic_Elastomer.pdf
Adhesion comparison of commercially available TPEs and TPVs with Universal TPEs:
Zytel 70G33L.
Adhesion comparison of commercially available TPEs and TPVs with Universal TPEs:
Zytel 408AHS.
Adhesion comparison of commercially available TPEs and TPVs with Universal TPEs:
Zytel 409AHS.
https://www.avient.com/sites/default/files/resources/Overmolding_of_Thermoplastic_Elastomers_Engineered_solutions_for_consumer_product_differentiation.pdf
Table 1: Physical Properties of Typical Overmolding TPEs
TPE-A TPE-B TPE-C TPE-D TPE-E TPE-F TPE-G
Hardness: 40 60 45 55 62 50 65
Specific Gravity: 0.92 0.93 0.97 1.07 1.17 1.17 1.15
Flow/Cross 300% Modulus: 292 472 379 340 583 423 587
Flow/Cross Tensile Strength: 587 628 687 462 1847 473 592
Flow/Cross Elongation: 593 532 589 604 589 485 236
Flow/Cross Tear: 107 148 140 178 274 156 186
CS 22hr. @ 23 C 18 28 27 25 18 24 33
The specific gravity range from 0.92 to 1.17 with a range of hardness for the overmolding application.
Table 2: Adhesion Values (pli) for Typical TPE grades which are polar modified styrenic block copolymers
TPE-A TPE-B TPE-C TPE-D TPE-E TPE-F TPE-G
Cycoloy C2950 (PC/ABS) 12.4 A 16.7 A 15 A 15.5 C 26.4 C
Cycolac T1000 (ABS) 11.9 A 17.8 A 14.5 A 15.1 C 27.2 C
Lexan 141 (PC) 12.2 A 14.5 A 13.5 A 17.2 C 27.1 C
Zytel 7331F (PA6) 21 A 23.5 A
Zytel 73G33L (33% GF PA6) 17.2 A 19.8 A
Zytel 101L (PA66) 22.1 A 20.7 A
Table3: Adhesion Values (pli) for commercially available TPEs.
B-TPE-65A B-TPV-55A B-TPE-35A B-TPE-50A B-TPV-55A B-TPV-70A
Cycoloy C2950 (PC/ABS) 12.8 A 8.1 A 10.4 A 15.1 A
Cycolac T1000 (ABS) 10.2 A 9.1 A 9.1 A 12.4 A
Lexane 141 (PC) 11.7 A 10.2 8.1 A 15 A
Zytel 7331F (PA6) 7.2 A 8.8 A
Zytel 73G33L (33% GF PA6) 8.1 A 8.2 A
Zytel 101L (PA66) 6.8 A 7.2 A
0
5
10
15
20
25
30
35
TPE-A TPE-B TPE-D TPE-E1 TPE-E2
ABS
PC/ABS
PC
Figure 8: Adhesion values of TPEs with rigid substrates, ABS, PC and PC/ABS
Consumer Product Differentiation
Page 13
July 19, 2007
Today there is phenomenal interest in overmolding TPEs onto rigid substrates, particularly in the consumer
product arena in applications requiring a soft touch.
https://www.avient.com/sites/default/files/2020-12/resound-om-technical-bulletin_0.pdf
reSound™ OM Thermoplastic Elastomers
Bio-based TPEs Deliver on Performance
Designed to support sustainability goals, the
reSound OM TPE formulations utilize between
40 and 50 percent bio-renewable content derived
from sugarcane and offer hardness levels and
property retention comparable to traditional
petroleum-based TPEs.
Available in four overmolding grades compatible
with polypropylene (PP), and one grade that is
suited for overmolding onto ABS, all grades are
formulated for durability, delivering property
retention and UV resistance comparable to
traditional TPEs.
TECHNICAL BULLETIN
UV RESISTANCE
• UV testing: QUV-A Test, 0.68 @ 45C • Comparable results to traditional TPEs
reSound OM 5510-45N reSound OM 5510-60N
Bio-derived Content (%) 40% 50%
Hardness, Shore A 45 60
Delta E after 150 hrs. 0.22 0.23
Delta E after 300 hrs. 1.68 0.56
AGING – BONDING STRENGTH ONTO ABS
reSound OM 5520-55N Room Temperature 70C
Bio-derived Content (%) 49% 49% 49% 49% 49% 49% 49%
Hardness, Shore A 54 54 55 54 55 56
OM Substrate ABS ABS ABS ABS ABS ABS ABS
OM Avg.
https://www.avient.com/sites/default/files/2023-07/Versaflex HC _ Versaflex HC BIO - BT Series Product Overview.pdf
Versaflex™ HC and Versaflex™ HC BIO
Thermoplastic Elastomers
TPEs for Biopharmaceutical Tubing (BT)
The Versaflex™ HC and Versaflex™ HC BIO BT series is
formulated specifically to handle the complexities
of biopharma tubing.
Delivering on critical
application demands, it provides weldability,
kink resistance, and tensile strength performance
comparable to leading medical tubing materials,
including silicone and TPE.
Offering reliable performance, optical clarity
and expanded design freedom, these medical-
grade TPEs may be customized to meet specific
regulatory demands or application needs.
https://www.avient.com/sites/default/files/2023-12/Versaflex TPEs for Gasket of Radial Artery Hemostat_Final.pdf
artery tourniquet
ARTERY TOURNIQUET
MANUFACTURER
G A S K E T O F R A D I A L A R T E R Y
H E M O S T A T
• Super soft feeling
• Increased production efficiency by simple injection process
• High transparency
• Delivered a series of soft-touch TPEs
capable of meeting the desired feel
• Formulated solutions to comply with FDA
regulation for skin contact
• Provided easy molding and assembling by
onsite technical and customized durometer
Customized Versaflex™ TPEs
KEY REQUIREMENTS
WHY AVIENT?