https://www.avient.com/sites/default/files/2023-11/Cesa Clean Processing Usage Guide.pdf
VALVE-GATED TOOLS IN
INJECTION MOLDING GUIDELINES
CESA
CLEAN ADDITIVES
™
KEY FEATURES
Cesa™ Clean Additives
• Cesa Clean is a concentrated purge product, not a purge compound.
• It can be processed through manifolds, valve-gated tools and small sub gates.
• Cesa Clean is 100% recyclable with polyolefin resins and compounds.
GUIDELINES FOR USING CESA CLEAN ADDITIVES
• Cesa Clean works best when molded maintaining normal (injection)
pressure/shear
• For best results, Avient recommends a “Running Color Change”
which eliminates breaks in the molding cycle
• Since the Cesa Clean concentrate will expand, it is recommended
to reduce the shot size by 20%
• It is designed for use at a let-down ratio (LDR) of 3.0% or (33:1); however,
use rate can vary depending on the severity of the contamination but
typically is 2.0–4.0% (a use rate higher than 6.0% may not have any
positive affect on the cleaning performance)
• Using Cesa Clean as a routine part of your color change rotation will
allow faster changes and consume a minimal amount of raw material
- Note: If the manifold is not cleaned routinely, this process may be
more time consuming and additional material will be required
• It is best to process at your normal polymer processing temperatures
- For best performance, stock temperature should be at least 400°F
- If 400°F is achieved during the purging process, no additional
activation will occur during the reprocessing of regrind
- All parts produced during the “Running Purge Cycle” should be
captured as regrind, resulting in a scrap-free color change
- If using sequential gates, open and close all gates at the same time
while purging the tool
- If contamination appears to be coming from one gate, open and
close first, and for an extended period of time, to force more material
through this location
- When cleaning in this manner, pay close attention to shot size
- Parts containing the previous or new color plus any Cesa Clean
can be used as regrind
INTRODUCING CESA CLEAN TO YOUR PROCESS
Hand Blend
• Hand weigh enough of the Cesa Clean and
natural resin mix to equate to 3–5 times the
barrel capacity
• Use rate should be 3.0% or 33:1 for routine
cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• Note: Do not attempt to vacuum load more than
15 feet from source as stratification/separation
may occur
Volumetric Feeder
• Calibrate feeder to dispense 3.0% or 33:1 for
routine cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• This style of feeder is highly recommended for
at-the-throat metering of Cesa Clean
Blending Units
Most blenders have an extra bin for an additive
• Fill the additive bin with Cesa Clean
• Set blender to introduce the Cesa Clean at
2.0 to 4.0%
• Note: Do not air convey any further than 15 feet
as Cesa Clean has a high density and may separate
from the mix.
Contact your Avient
representative with questions
or for additional support.
1.844.4AVIENT
www.avient.com
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2022-10/Paint Sprayer Application Snapshot_0.pdf
INDUSTRIAL
EQUIPMENT OEM
P A I N T S P R A Y E R
• Meet or exceed UL94 V-2 flame rating
• Able to interact with existing bulk chemistry without
compromising functionality or brand color and aesthetics
• Deliver cost targets while providing operational efficiency
and a working capital strategy
• Accelerate product development timeline, and provide
UL94 testing verification prior to production trials
• Achieved all flame rating requirements and
assisted with regulatory approvals
• Developed a proprietary Smartbatch solution that
minimized potential effects from interaction with
current bulk chemistries
• Provided needed support with qualification process
and testing requirements, saving time and cost
• Afforded on-going support with A2LA test labs,
sampling, and lot-to-lot consistency with exacting
performance
Smartbatch™ Formulation: Cesa™ Flame
Retardant Additives and OnColor™ Colorants
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/polymer-additives/performance-enhancement-additives/cesa-flame-retardant-additives
https://www.avient.com/sites/default/files/2021-05/2021-colormatrix-quick-guide-to-liquid-color_0.pdf
Typically additional
products such as surfactants are also added to help stabilize the color formulation.
Importantly these advances also
now allow color to be combined with
additional functional additives without
impacting process stability.
Some key questions to consider when implementing liquid color:
• Is your colorant addition negatively impacting or enhancing
your process efficiency?
https://www.avient.com/sites/default/files/2021-05/2021-colormatrix-quick-guide-to-liquid-color.pdf
Typically additional
products such as surfactants are also added to help stabilize the color formulation.
Importantly these advances also
now allow color to be combined with
additional functional additives without
impacting process stability.
Some key questions to consider when implementing liquid color:
• Is your colorant addition negatively impacting or enhancing
your process efficiency?
https://www.avient.com/sites/default/files/2024-12/AVNT Investor Day 2024 Presentation.pdf
Healthcare
Drug delivery devices Engineered materials
for healthcare
Functional additives
for lightweighting
Composites for
Defense and law
enforcement
in Color, Additives and Inksin Color, Additives and Inks in Specialty Engineered Materials in Specialty Engineered Materials
Copyright © .
in Specialty Engineered Materials
Composites for electrification
and energy
in Specialty Engineered Materials
Composites for building
and construction
Non-PFAS functional
additives
in Color, Additives and Inks
Copyright © .
Prioritizing and expediting development and commercialization of high-growth functional additives
2.
https://www.avient.com/investor-center/news/avient-updates-third-quarter-and-full-year-2022-forecast
The company has updated its projections to include Dyneema, present the Distribution segment as discontinued operations, and adjust its outlook to reflect current demand conditions and additional unfavorable currency exchange.
In addition, and in the near term, we believe current global demand is likely further weakened by customer inventory destocking."
https://www.avient.com/sites/default/files/2021-01/mevopur-laser-welding-for-ivd-case-study-brief.pdf
G E N O M I C D I AG N O S T I C
D E V I C E M A N U FAC T U R E R
I N - V I T R O D I A G N O S T I C ( I V D ) D E V I C E
MEVOPURTM Laser-Transmitting and Laser-Absorbing
Pre-color Solution
AV I E N T S O L U T I O N
• Customized solutions - Quality-by-Design (QdB) approach
• Optimized pigment / additive selection – good distribution in
final part minimizes welding failure
• Mitigated contamination and extractable risk on incoming raw
material with control based on fingerprinting
• Ensured uninterrupted supply from multiple ISO13485-2016
certified sites
• Minimized risk of change with change control agreements
W H Y AV I E N T
K E Y R E Q U I R E M E N T S
P R O D U C T I V I T Y & Q U A L I T Y
• Good weldability, low rejection rate
• Solutions in wide range of polymers, colors and
transparency
• Pre-tested ingredients to biocompatibility and
extractable metals
L E A R N M O R E
https://www.avient.com/products/polymer-additives/performance-enhancement-additives/mevopur-functional-additives
https://www.avient.com/sites/default/files/2022-03/CESA Light Product Selector Guide.pdf
CESA™ Light additives can protect the resin
in multiple ways.
CESA Light additives are available utilizing
either of these two methods or with a synergistic
blend of both.
Many CESA Light products include
CESA Nox additives, which also aids in polymer
protection.
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-09/cai-healthcare-application-bulletin.pdf
Count on Avient to deliver exceptional performance with polymer color and additive solutions for OEMs, processors
and converters who are focused on essential healthcare applications.
ONCAP™ HC
Additive formulations that perform.
Combine your OnColor HC colorants and
OnCap HC additives into a single Smartbatch™ formulation.
https://www.avient.com/sites/default/files/2020-08/colormatrix-flexcart-overview-2020.pdf
Once connected, the CMG
controller tracks the input signal
from the host machine and allows
the FlexCart to accurately meter
the required color or additive
for the process.
What is the normal liquid addition rate?
The packaging is designed to
effectively contain and transport Avient liquid
colors and additives.