https://www.avient.com/sites/default/files/resources/PolyOne%2520Standard%2520Quality%2520Response_2016_6_9.pdf
Yes.
6.
The "owner" is the person
or authority who originally developed the
formulation.
6.
A system to respond
faster is a current goal.
6.
https://www.avient.com/news/demanding-applications-new-polyone-tpe-nylon-grips-improves-oil-and-abrasion-resistance
New PolyOne TPE for Nylon Grips Improves Oil and Abrasion Resistance
This new GLS™ Versaflex™ OM TPE material bonds tightly to nylon substrates to deliver a soft, yet resilient grip for safety, ergonomics and comfort.
Caption: Products from tool grips to suitcase handles can benefit from superior oil and abrasion resistance with Versaflex OM TPE for nylon.
https://www.avient.com/news/new-edgetek-and-lubrione-pke-materials-avient-replace-nylon-and-acetal-reduce-carbon-footprint
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New Edgetek™ and LubriOne™ PKE Materials from Avient Replace Nylon and Acetal, Reduce Carbon Footprint
CLEVELAND – March 11, 2021 – Avient today launched two new materials based on polyketone (PK) that deliver comparable performance and lower production-related CO2 levels than nylon (PA66 and PA6) and acetal (POM).
Developed in response to current nylon supply constraints, the new Edgetek™ PKE and LubriOne™ PKE series provide performance similar to PA66 and PA6.
https://www.avient.com/news/avient-introduces-durable-orange-nylon-colorants-high-voltage-electrical-vehicle-ev-connectors
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Avient Introduces Durable Orange Nylon Colorants for High Voltage Electrical Vehicle (EV) Connectors
Avient Introduces durable orange nylon colorants for High Voltage Electrical Vehicle (EV) Connectors, combining high heat and long-term color stability against fading in glass-filled PA6 and PA66 systems without compromising flame retardancy or mechanical performance.
In thermal aging tests at up to 130°C for 1,000 hours, products made with OnColor durable orange nylon colorants achieved improved results compared to similar orange colorants against long-term fading resistance while meeting customer requirements of no migration and low volatility.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-processing-guide.pdf
Place vents at each 90° intersection and vent to atmosphere.
6.
Increase nozzle tip diameter
6.
Perform short shots to determine fill
pattern and verify proper vent location
6.
https://www.avient.com/resource-center?document_type=59&all=1
Complēt™ MT Long Glass Fiber Reinforced Nylon 6 used in watercraft propeller blade
Environmentally stabilized nylon 6 and 6/6 long fiber composites for application intermittently exposed to water high humidity that require consistent structural performance
Nylon 6 vs.
https://www.avient.com/sites/default/files/2020-09/surround-processing-guide-2020.pdf
TEMPERATURE
Material Rear
Center
Front
Nozzle
Melt
Mold
Nylon 6,6
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
Nylon 6,6
30% SS
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
PBT
510–410
(265–280)
490–540
(255–280)
480–530
480–530
480–530
150–250
(65–120)
PC
14% NiCF
540–570
540–570
530–560
530–560
530–560
150–250
(65–120)
ABS
470–520
460–520
460–520
460–530
(240–275)
460–530
(240–275)
100–200
(40–90)
PP
440–480
(225–250)
440–480
(225–250)
430–470
(220–245)
420–460
(215–240)
420–460
(215–240)
125–175
(50–80)
DRYING
Material Temperature
°F (°C) Time Minimum
Moisture
Maximum
Moisture
Nylon 6,6
14% NiCF 180 (80) 4–5 hours 0.05% 0.20%
Nylon 6,6
30% SS 180 (80) 4–5 hours 0.05% 0.20%
PBT
14% NiCF 250 (120) 6-8 hours 0.02% 0.03%
PC
14% NiCF 250 (120) 3–4 hours 0.02% 0.02%
ABS
14% NiCF 200 (90) 2–4 hours 0.05% 0.10%
PP
14% NiCF 180 (80) 2–4 hours 0.20% 0.30%
Equipment
• Feed throats smaller than 2.5" may cause bridging due to pellet size
- Larger feed throats will be more advantageous with long fiber EMI shielding resins
• General purpose metering screw is recommended
- Mixing/barrier screws are not recommended
• L/D ratio
- 18:1–20:1 (40% feed, 40% transition, 20% metering)
• Low compression ratio
- 2:1–3:1
• Deep flights recommended
- Metering zone 3.5 mm
- Feed zone 7.5 mm
• Check ring
- Three-piece, free-flowing check ring
• General purpose nozzle (large nozzle tips are recommended)
- Minimum orifice diameter of 7/32"
- Tapered nozzles are not recommended for long fiber EMI shielding resins
• Clamp tonnage:
- 2.5–5 tons/in2
Gates
• Large, free-flow gating recommended
- 0.25" x 0.125" land length
- 0.5" gate depth
Runners
• Full round gate design
• No sharp corners
• Minimum of 0.25" diameter
• Hot runners can be used
PROCESSING
Screw Speed Slower screw speeds are recommended to protect fiber length
Back Pressure Lower back pressure is recommended to protect fiber length
Pack Pressure 60–80% of max injection pressure
Hold Pressure 40–60% of max injection pressure
Cool Time 10–30 seconds (depends on part geometry and dimensional stability)
PROCESS CONSIDERATIONS
Recommended – retain fiber length (maximize conductivity)
• Low shear process
• Low screw speed and screw RPM
• Slow Injection speed
• Fill to 99–100% on first stage of injection
- Reduces potential nesting of fibers at gate location
- Improves mechanical performance near gate location
- Promotes ideal fiber orientation
Resin Rich Surface
• Achieved when using a hot mold temperature and longer cure times
≥ Max mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could reduce attenuation performance in an assembly
Fiber Rich Surface
• Achieved when using a cold mold temperature and shorter cure times
≤ Minimum mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could improve attenuation performance in an assembly
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2022-08/Complet - Piranha Propeller - Application Snapshot.pdf
PIRANHA
M A R I N E P R O P E L L E R
• Similar mechanical properties to aluminum and stainless
steel
• Improved impact resistance, durability, and vibration
damping properties
• Injection moldable
• Enabled up to 20% more impact resistance compared to standard
long fiber reinforced materials, including the incumbent material
• Improved durability and vibration damping allowing the blades to
flex and absorb energy from minor impacts
• Facilitated an interchangeable blade system providing a cost-
effective solution for repairs and tuning of propulsion thrust to meet
a boat’s intended use, for either speed or transporting loads
• Enhanced design flexibility allowing for the innovative blade design
to provide 400% more reverse thrust than standard propellers and
twice as much as competing metal propellers
Complēt™ MT Long Glass Fiber Reinforced
Nylon 6
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_Elastomers_with_Universal_Bonding_Characteristics.pdf
The substrates materials
employed for overmolding were PP, ABS, PC/ABS, polyester, Nylon and POM.
Compared to other substrates, Nylon and polyacetal, i.e., POM,
appear to be difficult to bond.
Adhesion value of TPE-2 on different substrates
TPE-2A TPE-2B
Substrate
Peel Strength
(N/mm) Failure Type
Peel Strength
(N/mm)
Failure Type
PP 4.9 Adhesive 3.6 Adhesive
PET 1.2 Adhesive 3.9 Adhesive
PC/ABS 3.3 Adhesive 4.0 Adhesive
ABS - Adhesive 4.3 Adhesive
Nylon 1.2 Adhesive 2.7 Adhesive
POM 1.1 Adhesive 1.9 Adhesive
6
Figure 3.
https://www.avient.com/news/premium-sporting-knife-manufacturer-relies-polyone’s-bergamid-nylon-extend-its-brand-message
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Premium Sporting Knife Manufacturer Relies on PolyOne’s Bergamid™ Nylon to Extend its Brand Message