https://www.avient.com/sites/default/files/2021-02/edwards-ballistic-panels-case-study.pdf
EDWARDS DESIGN
& FABRICATION
M O D U L A R M I L I T A R Y
B A L L I S T I C S H E L T E R S
• Blast and bullet resistance to protect soldiers and military
assets in mortar pits, shelters, and guard towers
• Lightweight for portability and quick deployment without
heavy equipment
• Specific colors required to provide visual cover in the field
• Provided UL 752 Level 3 ballistic resistance,
additional protection by layering panels
• Reduced weight by 75% compared to steel,
improved portability over concrete or
sandbags
• Enabled easy installation with common
carpentry tools
• Customized color formulations to meet
needed camouflage without painting
GlasArmor™ Ballistic Resistant Composite
Panels
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/news/avient-expands-portfolio-metallization-grades-high-impact-polypropylene-based-formulations-luxury-applications
The innovative hybrid product technology is developed to replace die-cast or machined metals to deliver both the look and weighted feel of metal in premium brand high-impact applications.
Our new high-impact Gravi-Tech formulations can be customized to be as light as plastic or up to four times as heavy as aluminum with excellent weight distribution.
The ability to mold finished weighted components without requiring further assembly and post-treatment saves energy, which can then reduce the carbon footprint of end products.
https://www.avient.com/news/lubricant-formulators-gain-versatility-new-synprime-lubricant-esters
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Lubricant Formulators Gain Versatility with New SynPrime™ Lubricant Esters
https://www.avient.com/knowledge-base/case-study/military-grade-protection-us-soldiers?rtype[]=1164
However, concrete walls, sandbags, and other traditional ballistic structures are heavy, hard to move, and time-consuming to construct.
The composite material is 25% the weight of comparable steel structures and also weights significantly less than concrete, making them easily deployable in the field.
https://www.avient.com/knowledge-base/case-study/military-grade-protection-us-soldiers?ind[]=6595
However, concrete walls, sandbags, and other traditional ballistic structures are heavy, hard to move, and time-consuming to construct.
The composite material is 25% the weight of comparable steel structures and also weights significantly less than concrete, making them easily deployable in the field.
https://www.avient.com/industries/industrial/agriculture-construction/ag-construction-structural-components
The internal structural components that keep heavy equipment running must stand up to the worst the outdoors can dish out.
Remove weight, not strength, by replacing the metal in your brackets with OnForce™ LFT long fiber materials
High strength-to-weight ratio
https://www.avient.com/products/polymer-colorants/high-temperature-color-concentrates/colorant-chromatics-pei-color-colorants
Formulations are heavy metal-free and manufactured using state-of-the-art pigment dispersion techniques that improve homogenization and color distribution during injection molding.
Heavy metal-free
https://www.avient.com/news/protecting-our-soldiers-ballistic-system-edwards-design-and-fabrication-inc-relies-polyone-glasarmor-panels
Concrete walls, sandbags and other traditional ballistic structures are heavy, hard to move, and time-consuming to construct.
Our GlasArmor panels offer excellent defense from enemy fire and explosive events at a significantly reduced weight compared with alternative structural components.
https://www.avient.com/sites/default/files/2025-06/LFT Brackets Application Bulletin.pdf
These metals are
strong, durable, and familiar in applications across
the consumer powersports, automotive aftermarket,
aerospace, and heavy truck industries.
Long fiber thermoplastics (LFT) combine the
structural integrity of metals with the lighter weight
and cost-effectiveness of thermoplastic composites.
Weight Reduction
• LFT has lower density vs. metal, but still meets
structural performance requirements
• Lightweighting helps meet sustainability goals
related to lower fuel consumption and extended
vehicle range
Design Flexibility
• Injection molding allows for complex geometries
and part consolidation
• Advanced modeling and computer-aided
engineering (CAE) tools for long fiber composites
help validate and optimize part design
APPLICATION BULLETIN
COMPARING PRODUCTION COST DRIVERS
Cast Metal Stamped Metal Long Fiber Composite
Material typically used Aluminum Steel Various base resins based on
environmental conditions
Casting X
Stamping X
Injection Molding X
Machining X
Not typically needed as LFT
is a one-step process
Drilling X
Welding X
Surface Treatments X X
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MATERIAL CHARACTERISTICS
Characteristic Long Fiber
Composite Aluminum Steel
Specific Gravity (g/cc) 1.03–1.71 2.76 7.8–7.9
Specific Strength
(Strength-to-Weight ratio) Excellent Good Poor
Stiffness Fair Good Excellent
Toughness/Fatigue Excellent Fair Fair
Creep Good Excellent Excellent
Corrosion Resistance Excellent Good Poor
Temperature Range Performance Good Excellent Excellent
Cycle Time Excellent Good Poor
Design Freedom
(i.e., complex geometry, part consolidation) Excellent Fair Fair
Raw Material Cost Poor Good Fair
Total Production Cost Good Fair Fair
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Avient offers a range of customizable long fiber reinforced structural material solutions and
design support for your metal-to-plastic conversion projects
https://www.avient.com/sites/default/files/2020-09/advanced-dispersions-color-selection-chart-1.pdf
PR 57:1
RED 2B CA SALT
BS
C.I.
PR 60:1
RED 2B BA SALT
C.I.