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Factors that could cause actual results to differ materially from those implied by these forward-looking statements include, but are not limited to: disruptions, uncertainty or volatility in the credit markets that could adversely impact the availability of credit already arranged and the availability and cost of credit in the future; the effect on foreign operations of currency fluctuations, tariffs and other political, economic and regulatory risks, including recessionary conditions; the current and potential future impact of the COVID-19 pandemic on our business, results of operations, financial position or cash flows, including without limitation, any supply chain and logistics issues; changes in polymer consumption growth rates and laws and regulations regarding plastics in jurisdictions where we conduct business; fluctuations in raw material prices, quality and supply, and in energy prices and supply; production outages or material costs associated with scheduled or unscheduled maintenance programs; unanticipated developments that could occur with respect to contingencies such as litigation and environmental matters; our ability to pay regular quarterly cash dividends and the amounts and timing of any future dividends; information systems failures and cyberattacks; amounts for cash and non-cash charges related to restructuring plans that may differ from original estimates, including because of timing changes associated with the underlying actions; any material adverse changes in the business supporting the Distribution assets being sold; the ability to obtain required regulatory or other third-party approvals and consents and otherwise consummate the proposed sale of the Distribution business; any material adverse changes in the Protective Materials Business proposed to be acquired from Royal DSM ("DSM"); our ability to achieve the strategic and other objectives relating to the proposed acquisition of the
You are advised to consult any further disclosures we make on related subjects in our reports on Form 10-Q, 8-K and 10-K that we provide to the
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Factors that could cause actual results to differ materially from those implied by these forward-looking statements include, but are not limited to: disruptions, uncertainty or volatility in the credit markets that could adversely impact the availability of credit already arranged and the availability and cost of credit in the future; the effect on foreign operations of currency fluctuations, tariffs and other political, economic and regulatory risks, including recessionary conditions; the current and potential future impact of the COVID-19 pandemic on our business, results of operations, financial position or cash flows, including without limitation, any supply chain and logistics issues; changes in polymer consumption growth rates and laws and regulations regarding plastics in jurisdictions where we conduct business; fluctuations in raw material prices, quality and supply, and in energy prices and supply; production outages or material costs associated with scheduled or unscheduled maintenance programs; unanticipated developments that could occur with respect to contingencies such as litigation and environmental matters; our ability to pay regular quarterly cash dividends and the amounts and timing of any future dividends; information systems failures and cyberattacks; amounts for cash and non-cash charges related to restructuring plans that may differ from original estimates, including because of timing changes associated with the underlying actions; any material adverse changes in the Dyneema Business; our ability to achieve the strategic and other objectives relating to the Acquisition and the possible sale of the Distribution business segment; and other factors described in our Annual Report on Form 10-K for the year ended
You are advised to consult any further disclosures we make on related subjects in our reports on Form 10-Q, 8-K and 10-K that we provide to the
https://www.avient.com/sites/default/files/2020-07/rpet-solutions-brochure.pdf
Enhances heat-up rate of the preform
for energy reduction during bottle
blowing.
Improves mold release resulting in
reduced thread pulls or blow line jams
while supporting faster cycle times and
production rates.
Dose rate
can be linked to online viscometer to
correct the dose rate to compensate
for variations in PCR feed IV.
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Our sustainable solutions portfolio focuses on ways we help customers achieve their sustainability goals,
and the technology offerings have grown at a 9% compounded annual growth rate since 2016.
a) Section 5 Section 9
(b)
(c)
(d) Section 8
(e)
(i)
Person
Outstanding
Company Voting Securities
(ii)
Incumbent Board
(iii)
Business Combination
(iv)
(f)
(g)
Section 12
(h)
(i)
Section 13
(j)
Section 10
Section 10
(k)
(l)
(m)
(n)
(o)
Section 5 Section 9
(p)
(q)
(r)
(s)
(t)
(u)
Section 4 Section 9
(v)
(w)
Section 8
(x)
Section 8
(y) Section 8
(z)
(aa)
(bb) Section 6
Section 9
(cc) Section 7 Section 9
(dd)
Section 7 Section 9
(ee)
(ff)
(gg)
Section 5 Section 9
(hh)
3.
a)
(b)
(c)
(d)
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8.
https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
Additional draft may be required for grained/textured surfaces.
4 Nymax Polymer Formulations
Troubleshooting Recommendations
Problem Cause Solution
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection rate
• Check thermocouples and heater bands
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and
verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Increase shot size
• Adjust transfer position to 98% full
• Increase cushion
Brittleness
Wet material
• Check moisture.
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
• Decrease injection speed
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate
and lower molded in stress
Fibers/Minerals on
Surface or Uneven
Surface Appearance
Melt temperature
too low
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
Insufficient packing • Increase hold pressure and time• Increase shot size
Processing Guide 5
Problem Cause Solution
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Melt too hot • Decrease nozzle and barrel temperatures• Decrease mold temperature
Insufficient
material volume
• Increase shot size
• Increase injection rate
• Increase packing pressure
• Increase gate size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection rate
• Increase transfer position
Excess
material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection rate
Melt and/or mold
too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
Loose clamp • Reset mold height• Increase clamp tonnage
Shrink
Too much
shrink
• Increase cooling time
• Decrease mold temperature
Too little
shrink
• Decrease cooling time
• Increase mold temperature
Troubleshooting Recommendations
6 Nymax Polymer Formulations
Troubleshooting Recommendations
Problem Cause Solution
Burning
Process related
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection rate
Mold design • Clean, widen and increase number of vents• Increase gate size to reduce shear
Wet material
• Check moisture.
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase injection rate
• Increase mold temperature
Mold design
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Process related
• Increase cooling time
• Increase melt temperature
• Increase pack pressure
• Increase pack time
• Decrease mold temperature
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Processing Guide 7
Troubleshooting Recommendations
Problem Cause Solution
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease pack and hold pressure
• Adjust transfer position
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease cooling time
Mold design • Increase draft angle• Polish cores in direction of ejection
Part is too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
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PROBLEM CAUSE SOLUTION
Incomplete Fill
Melt and/or mold
temperature too cold
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection rate
• Check thermocouples and heater bands
Shot size
• Increase shot size
• Adjust transfer position to 98% full
• Increase cushion
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap to parting line
Brittleness
Degraded/overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
• Decrease injection speed
Gate location
and/or size
• Relocate gate to non-stress area
• Increase gate size to allow higher flow rate and lower
molded-in stress
Wet material
• Check moisture.
Sink Marks
Melt too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
Insufficient
material volume
• Adjust transfer position
• Increase shot size
• Increase injection rate
• Increase packing pressure
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection rate
• Increase transfer position
Excess
material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection rate
Melt and/or mold
temperature too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
Loose clamp
• Reset mold height
• Increase clamp tonnage
Shrink
Too much shrink
• Increase cooling time
• Decrease mold temperature
Too little shrink
• Decrease cooling time
• Increase mold temperature
Burning
Process related
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection rate
• Reduce decompression
Mold design
• Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material • Verify material is dried at proper condition
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase injection rate
• Increase pack and hold pressure
• Increase melt temperature
• Increase mold temperature
Mold design
• Increase gate size
• Identify end of fill pattern and verify proper
vent location
• Add vents or increase vent width
• Move gate location
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Warp
Process related
• Increase melt temperature
• Reduce injection speed
• Increase pack pressure
• Increase pack time
• Decrease mold temperature
• Increase cool time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Adjust transfer position
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease cooling time
Part too hot
• Decrease barrel temperature
• Decrease mold temperature
• Increase cooling time
Mold design
• Increase draft angle
• Polish cores in direction of ejection
Black Specks
Contamination • Purge machine
Degradation
• Reduce melt temperature
• Reduce screw speed
• Reduce back pressure
Machine related • Check for wear on screw, barrel or check ring
Delamination
Process related
• Increase melt temperature
• Decrease injection speed
• Purge barrel to eliminate material contamination
Mold design
• Reduce sharp corners in material flow path
• Increase venting
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Discoloration
Oversheared material
• Decrease melt temperature
• Decrease injection speed
• Reduce residence time
Mold design • Increase gate sizing
Dry material
• Check moisture of material to ensure it is within the
recommended moisture percentage for molding
TROUBLESHOOTING RECOMMENDATIONS
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Copyright © 2021, Avient Corporation.
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Avient
determined that the manufacturer required a material
with a unique combination of properties, including:
• Processing ease – high flow rate, ability to fill
multi-cavity molds, thin-wall capabilities
• Superior toughness – strength and durability to
ensure dimensional integrity of the part
• Repeatable performance – consistent conductivity
for accurate measurement of liquids
While several off-the-shelf compounds were evaluated,
a new formulation was developed to meet the
manufacturer’s specific needs as well as provide
signifi cant benefi ts in reduced cycle time, increased
production and reduced scrap rate.
Reduced Scrap Rate: The consistent conductivity,
improved warp resistance, reduced flash, and
improved durability provided by the Trilliant HC
formulation meant less breakage, fewer rejects and
a 40% reduction in scrap rate
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In the “Subtotal” section, you can enter values and select tax rates for shipping, handling, and
miscellaneous costs.
Applicable tax rates are determined by the tax code on the invoice.
The tax rate is a government
regulated rate to be paid to the tax authorities as part of the sale and is shown as a percentage.
https://www.avient.com/sites/default/files/2022-06/Maxxam FR Injection Molding Processing Guide.pdf
Standard grades in the portfolio conform to UL 94 V-2, V-0 and 5VA performance
ratings, and many offer elevated Relative Thermal Index (RTI) ratings.
Available in both halogen and
non-halogen products, including grades with UL Yellow Card rating, Maxxam FR products can be customized
for specific performance needs.
Vents should be placed at the intersection of each 90° bend in the runner
system off of the cold slug well and vented to atmosphere
PROBLEM CAUSE SOLUTION
Black Specks
Contamination
• Purge barrel with general purpose PP
• Verify correct nozzle is being used
• Pull screw for cleaning
Degraded/overheated
material
• Decrease melt temperature
• Decrease back pressure
• Decrease injection speed
• Use appropriately sized barrel
Brittleness
Degraded/overheated material
• Decrease melt temperature
• Decrease back pressure
• Decrease injection speed
• Use appropriately sized barrel
Gate location and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and
lower molded-in stress
Burning
Process related
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection rate
Mold design
• Clean, widen and increase number of vents
• Increase gate size to reduce shear
Fibers/Minerals on
Surface or Uneven
Surface Appearance
Melt temperature too low
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
Insufficient packing
• Increase hold pressure and time
• Increase shot size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection rate
• Increase transfer position
Excess material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection rate
Melt and/or mold too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
Loose clamp
• Reset mold height
• Increase clamp tonnage
Troubleshooting Recommendations
PROBLEM CAUSE SOLUTION
Incomplete Fill
Melt and/or mold too cold
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection rate
Mold design
• Enlarge or widen vents and increase number
of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern
and verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Adjust transfer position to 98% full
• Increase shot size
Nozzle Drool Nozzle temperature too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
Shrink
Too much shrink
• Increase cooling time
• Decrease mold temperature
Too little shrink
• Decrease cooling time
• Increase mold temperature
Sink Marks
Part geometry too thick
• Reduce wall thickness
• Reduce rib thickness
Melt too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
Insufficient material
volume
• Adjust transfer position
• Increase shot size
• Increase injection rate
• Increase packing pressure
Troubleshooting Recommendations (continued)
PROBLEM CAUSE SOLUTION
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Adjust transfer position
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease cooling time
Mold design
• Increase draft angle
• Polish cores in direction of ejection
Part is too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
Warp
Process related
• Increase cooling time
• Increase melt temperature
• Increase pack pressure
• Increase pack time
• Decrease mold temperature
Mold design • Inspect for non-uniform mold cooling
Part design • Inspect for non-uniform wall thickness
Temperature control unit
incorrect temperature
• Check settings
• Inspect thermocouple
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase injection rate
• Increase mold temperature
Mold design
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
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Maintain a minimum draft angle of 1° per side.
4 Therma-Tech
Troubleshooting Recommendations
Problem Cause Solution
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection rate
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and
verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Increase shot size
• Increase cushion
• Decrease transfer position
Brittleness
Low melt
temperature
• Increase melt temperature
• Increase injection rate
• Measure melt temperature with pyrometer
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Decrease screw rpm
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and lower
molded in stress
Fibers on Surface
(Splay)
Melt temperature
too low
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
Insufficient packing
• Increase pack and hold pressure, and time
• Increase shot size
• Increase gate size
Processing Guide 5
Problem Cause Solution
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
• Maintain nominal wall thickness
Melt too hot • Decrease nozzle and barrel temperatures• Decrease mold temperature
Insufficient
material volume
• Increase shot size
• Increase injection rate
• Increase pack pressure/time
• Increase gate size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection rate
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
• Decrease injection rate
Melt and/or mold
too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
Excessive Shrink Too much orientation
• Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation
• Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Troubleshooting Recommendations
6 Therma-Tech
Troubleshooting Recommendations
Problem Cause Solution
Burning
Melt and/or mold
too cold
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection rate
Mold design • Clean, widen and increase number of vents• Increase gate size or number of gates
Moisture • Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection rate
• Increase mold temperature
Mold design
• Decrease injection rate
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Excessive orientation
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection rate
Mold design • Increase number of gates
Sticking in Mold
Cavities are
overpacked
• Decrease injection rate and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
Mold design • Increase draft angle
Part is too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
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