https://www.avient.com/sites/default/files/2021-01/eccoh-cpr-product-bulletin.pdf
CABLE DESIGN CONSIDERATIONS
1.
LAN/coaxial sheathing1 5865/1 4.0 12.0 180 42 Cca Very good flame retardancy and easy
processing.
LV cable sheathing2 5549/1 3.0 12.0 170 45 B2ca Excellent flame retardancy and low heat
release.
https://www.avient.com/sites/default/files/2022-06/Maxxam FR Injection Molding Processing Guide.pdf
Drying non-halogenated materials is suggested.
2 hours @ 100 (38)
Moisture Range
(%)
Not required
Follow up by purging machine with general
purpose PP
• Residence time should not exceed 5 minutes for Maxxam FR products
• General ventilation is suggested
Shut Down
• Purge the equipment with a general purpose PP
• All tooling and equipment must be free of any residual Maxxam FR upon
shut down
• Continue generating parts made from the natural PP until clear
• Wipe down tool steel with mold cleaner
• When using a hot runner system, care must be taken to remove residual
product from the manifold
MOLD DESIGN RECOMMENDATIONS
Cold Slug Wells
• Place cold slug wells at the base of the sprue to capture the cold material first
emerging from the nozzle
• Place cold slug wells at every 90° bend in the runner system
• Well depths approximately 2–3 times the diameter of the runner provide best
results
Draft Angle • Draft angle should be 1/2°–1° per side.
https://www.avient.com/sites/default/files/2020-08/eccoh-cpr-product-bulletin.pdf
CABLE DESIGN CONSIDERATIONS
1.
LAN/coaxial sheathing1 5865/1 4.0 12.0 180 42 Cca Very good flame retardancy and easy
processing.
LV cable sheathing2 5549/1 3.0 12.0 170 45 B2ca Excellent flame retardancy and low heat
release.
https://www.avient.com/sites/default/files/resources/HIGH_PERFORMANCE_CLEAR_THERMOPLASTICS_ELASTOMER.pdf
Figure 1 shows the TEM of two of SEBS/oil/PP
compound (1).
Reference
1.
Gravity 1.15 0.89
Ratio of specific gravity 1.29 1
Hardness, A 50 54
Tensile, Pa, 106 (psi) 8.96 (1300) 7.01 (1029)
Tear, N/M, 104 (lb/in) 3.20 (182) 3.22 (183)
Elongation, % >500 690
Clarity transparent transparent
British tear test passed passed
Boiling water/dish washer passed passed
Table II Comparison of properties of SBC compound, PVC and TPV
PVC-60 A TPV-67A SBC-59A SBC-74A
Hardness, A 60 67 59 74
Specific gravity 1.20 0.97 0.90 0.90
100% modulus, Pa, 106 (psi) 7.07 (1025) 5.67 (822) 2.03 (295) 3.63 (527)
Tensile, Pa, 106 (psi) 9.65 (1400) 6.21 (900) 6.94(1007) 11.7(1700)
Tear, N/M, 104 (lb/in) 3.25 (185) 2.14 (122) 3.36 (192) 4.38 (250)
Elongation 250 150 650 550
Clarity transparent opaque semi-transparent transparent
3040 / ANTEC 2003
https://www.avient.com/sites/default/files/2021-11/avient-design-ergonomic-design-guide.pdf
Figure 1 illustrates a
storyboard method to capture the key task analysis
steps of a diabetic insulin routine.
PHYSICS
Mode 1
Eigenfrequencies in the side-to-side motion.
DESIGN STRATEGIES
Figure 24: Applying an ecodesign approach
Panel 1 summarizes
application of ecodesign
to the toothbrush.
https://www.avient.com/sites/default/files/2024-06/CCG Application Snapshot_Oil and Gas Cables_Final.pdf
LEARN MORE
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/colorant-chromatics-conductive-formulations-0
Slide 1: electrical equipment manufacturer
https://www.avient.com/sites/default/files/2023-10/Complet LFT - Aerospace Seating Component - case study snapshot.pdf
TIER 1 AEROSPACE
SUPPLIER
S E A T I N G S T R U C T U R A L
C O M P O N E N T
• Reduce weight to improve fuel economy
• Pass FAA flame, smoke, toxicity requirements
• Meet structural requirements
• Simplify manufacturing process
• Lowered weight ~40% versus aluminum while
maintaining the strength performance properties
• Formulated a PES material to satisfy flame, smoke,
toxicity (FST) standards for commercial aircraft
• Passed and/or exceeded customer’s impact testing
specifications
• Provided an injection moldable hybrid glass/carbon
fiber solution that enabled lower viscosity and
better processability for thin wall parts
Complēt™ Long Hybrid (Carbon + Glass) Fiber
Reinforced PES Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-05/Bergamid Crane Control Housing case study snapshot.pdf
AVIENT SOLUTION
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax/bergamid-polyamide-formulations
Slide 1: industrial equipment manufacturer
https://www.avient.com/sites/default/files/2024-04/Fiber-Line LLC AS9100D Certificate Exp April 26 2027.pdf
AS9100 Certication DEKRA
CERTIFICATE
Certificate Number: 131789.01
The Aerospace Quality Management System and implementation of:
Fiber-Line, LLC
With Central Functions At:
3050 Campus Drive
Hatfield, PA 19440
United States
The certification has been performed in accordance with the requirements of AS9104/1:2012, including its
implementation, and meets the requirements of the standard:
AS9100D
(Based on and including ISO 9001:2015)
Scope:
The value added design and development of synthetic fiber products for
use in public and private sectors.
https://www.avient.com/sites/default/files/2024-04/ISO CERT. 9001-2015.pdf
1616267 Certification Effective Date: April 1, 2021
Issue Date: March 30, 2021 Certificate Expiry Date: March 31, 2024
________________________________________________________________________________
ISO 9001
Registered by:
QMI-SAI Canada Limited (SAI Global), 20 Carlson Court, Suite 200, Toronto, Ontario M9W 7K6 Canada.