https://www.avient.com/products/fiber-line-engineered-fiber-solutions/high-performance-synthetic-fibers
Carbon Fiber
Long Carbon Fiber Reinforcement
Carbon Fiber
https://www.avient.com/sites/default/files/2023-10/2023 Hammerhead Application _ Install Guide.pdf
G
LA
SS
/E
P
O
XY
T
AB
M
AT
ER
IA
L
N
O
T
AB
BOTTOM PANEL
LEG
LENGTH
BREAK
STRENGTH
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density
2 in
51 mm
420 lbs
191 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density
2 in
51 mm
370 lbs
168 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density
2 in
51 mm
332 lbs
151 kg
Marine Plywood
2 in
51 mm
984 lbs
446 kg
Glass/Polyester
with Balsa Core
2 in
51 mm
1298 lbs
589 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA
501 lbs
227 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density -
ITW Plexus MA420
Adhesive
NA
839 lbs
381 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA
1156 lbs
524 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
Crestomer
1152PA Adhesive
NA
1530 lbs
694 kg
Hammerhead with
8 lb/in3 (135 kg/m3)
Core Density -
Crestomer
M1-30 Adhesive
NA
1471 lbs
667 kg
Mixed Conditions
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE
MANUFACTURER
AVERAGE
BOND
STRENGTH
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 Lord
2281 psi
15.73 MPa
184 psi
1.27 MPa
Substrate
Cohesive
2k Acrylic SA1-705 GRY1 AccraLock
2211 psi
15.24 MPa
78 psi
0.54 MPa
Substrate
2k Acrylic Plexus MA420 ITW
2171 psi
14.97 MPa
262 psi
1.81 MPa
Substrate
2k Acrylic SA10-05 Blk1 AccraLock
2102 psi
14.49 MPa
138 psi
0.95 MPa
Substrate
2k Urethane 75451 Lord
2047 psi
14.11 MPa
68 psi
0.47 MPa
Cohesive
2k Acrylic SA1-705 GRY 1:2 AccraLock
1966 psi
13.56 MPa
68 psi
0.47 MPa
Substrate
2k Acrylic Scotchweld 8010 3M
1907 psi
13.15 MPa
61 psi
0.42 MPa
Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue
1885 psi
13.00 MPa
432 psi
2.98 MPa
Cohesive
2k Acrylic Crestabond PP-04 Scott Bader
1873 psi
12.91 MPa
281 psi
1.94 MPa
Substrate
2k Acrylic SA10-05 Blk 10:2 AccraLock
1779 psi
12.27 MPa
127 psi
0.88 MPa
Cohesive
2k Urethane 75422 Lord
1716 psi
11.83 MPa
190 psi
1.31 MPa
Cohesive
Adhesive
2k Urethane 75452 Lord
1535 psi
10.58 MPa
98 psi
0.68 MPa
Adhesive
2k Methacrylate Polyfuse
Icon
Containment
1610 psi
11.10 MPa
98 psi
0.68 MPa
Adhesive
INTERMEDIATE ADHESION
2k Acrylic
FA10-05 Blk
C010817
AccraLock
724 psi
4.99 MPa
58 psi
0.40 MPa
Cohesive
2k Acrylic FA10-05 Blk1 AccraLock
722 psi
4.98 MPa
44 psi
0.30 MPa
Cohesive
2k Epoxy
Loctite Epoxy
Instant Mix
Loctite
508 psi
3.50 MPa
81 psi
0.56 MPa
Adhesive
2k Epoxy Gorilla Glue Epoxy Gorilla Glue
341 psi
2.35 MPa
198 psi
1.37 MPa
Adhesive
NOT RECOMMENDED
2k Epoxy
Loctite Epoxy
Marine
Loctite 0 0 No bond
ADHESIVE SELECTION
Brands identified are owned by the manufacturers of the adhesive products.
1 surface sanded with 220 grit scuff prep 2 surface primed with 459T
FASTENER TYPE BENEFITS CONSIDERATIONS
Through-Bolting
Best mechanical
locking system
Need back side
access to panel
Screw-In Anchor
Highest pullout
strength
Requires pilot hole
Cup Washer
Spreads
compressive load
Requires relief hole;
For substructure and
hard point attachment
Wide Grip
(Bulb-Style)
Rivet
Ease of use—no
installation torque
limitations
For lower
load attachments
Sheet Metal or
Wood Screw
Readily available,
low cost
Penetrate both skins
for improved pullout
Shoulder Washer
Limits
compressive load
Requires relief hole;
For substructure and
hard point attachment
For more information on installation, adhesives, and fasteners
for specific applications, please contact Avient.
https://www.avient.com/resources/safety-data-sheets?page=6082
DELL BLUE ABS
SILVER ABS
292C BLUE ABS
https://www.avient.com/sites/default/files/2020-11/cotrep-at-20-21-avient-corporation-cesar-ir-pe-94000828.pdf
Cet avis est valable lorsque la solution colorante :
- est utilisée dans la fabrication d’emballages rigides en PP ;
- à un taux d’intégration maximal de 4% ;
- n’est pas utilisée avec des chutes de production, d’autres solutions colorantes ou des
matériaux recyclés pouvant contenir du noir de carbone.
Le pigment noir de carbone, très utilisé aujourd’hui pour les emballages de couleurs sombres,
absorbe la lumière infrarouge envoyée par l’équipement de tri optique et ne renvoie pas de
signal.
https://www.avient.com/sites/default/files/2020-11/cotrep-at-20-20-avient-corporation-cesar-ir-pp-94000721.pdf
Cet avis est valable lorsque la solution colorante :
- est utilisée dans la fabrication d’emballages rigides en PP ;
- à un taux d’intégration maximal de 4% ;
- n’est pas utilisée avec des chutes de production, d’autres solutions colorantes ou des
matériaux recyclés pouvant contenir du noir de carbone.
Le pigment noir de carbone, très utilisé aujourd’hui pour les emballages de couleurs sombres,
absorbe la lumière infrarouge envoyée par l’équipement de tri optique et ne renvoie pas de
signal.
https://www.avient.com/sites/default/files/2020-11/cotrep-at-20-16-avient-corporation-cesar-ir-pe-94000817.pdf
Cet avis est valable lorsque la solution colorante :
- est utilisée dans la fabrication d’emballages rigides en PE ;
- à un taux d’intégration maximal de 4% ;
- n’est pas utilisée avec des chutes de production, d’autres solutions colorantes ou des
matériaux recyclés pouvant contenir du noir de carbone.
Le pigment noir de carbone, très utilisé aujourd’hui pour les emballages de couleurs sombres,
absorbe la lumière infrarouge envoyée par l’équipement de tri optique et ne renvoie pas de
signal.
https://www.avient.com/sites/default/files/2023-10/SEM Automotive Aftermarket Rendering Application Bulletin.pdf
APPLICATION BULLETIN
DIMENSIONAL
STABILITY
Tight tolerances, minimal warp
SOLUTION: Long fiber
reinforced composites with
polyketone (PK)
POSSIBILITIES: Roof rack
structures, running boards,
brackets, component housings
STRENGTH
High strength-
to-weight ratio,
comparable to metal
SOLUTION: Long fiber
reinforced composites
POSSIBILITIES:
Tubular door frames,
accessory motor
mounts, tailgate
locking systems
MANUFACTURING EASE
Injection moldable, design freedom,
insert molding, part consolidation
SOLUTION: Long fiber reinforced
composites
POSSIBILITIES: Seating shells,
seat base components, tubular door
frames, accessory linkages
IMPACT
RESISTANCE
Durable in rugged
environments and uses
SOLUTION: Maximum
toughness long fiber
reinforced composites
POSSIBILITIES: Side steps,
bed steps, roof racks,
brackets, bed extenders,
tie downs
CORROSION
RESISTANCE
Metal replacement,
eliminate secondary
coatings
SOLUTION: Long fiber
reinforced composites
POSSIBILITIES: Underbody
skid plate components,
fuel doors, fasteners
SUSTAINABILITY
PIR/PCR content incorporation
with high strength, lightweighting
for fuel economy
SOLUTION: Recycled content
long fiber reinforced composites
POSSIBILITIES: Roof rack
structures, fender flares, rail
covers, tail light protectors
LIGHTWEIGHTING
30–40% weight reduction
when switching from metal
SOLUTION: Long carbon
fiber reinforced composites
POSSIBILITIES: Motor
mounts, seating components,
accessory mounts
EXTREME
PERFORMANCE
High and low temperature
performance, maintained
properties with UV exposure,
moisture performance
SOLUTION: Long fiber
reinforced composites
POSSIBILITIES: Tail
light protectors, fender
flairs, guards, underbody
components
SURFACE AESTHETICS
Color matches, fiber-rich or
glossy surfaces, carbon fiber
appearance
SOLUTION: Moisture-resistant
long fiber reinforced composites
POSSIBILITIES: Lighting bars,
side steps, bed steps, bike
mounting brackets, cargo carriers
NEXT-GEN
UPGRADES
Transform your aftermarket parts
with efficient, lightweight long
fiber thermoplastic solutions that
redefine performance with strength,
toughness, and design freedom.
https://www.avient.com/sites/default/files/2023-08/Maxxam BIO Bio-Based Polyolefin Formulations Product Bulletin.pdf
KEY CHARACTERISTICS
Formulated with bio-based resin and/or
10–50% filler from renewable plant sources,
Maxxam BIO formulations:
• Reduce product carbon footprint
• Achieve equivalent performance to standard
polyolefin formulations
• Provide good stiffness, durability, impact
resistance and UV stability
• Deliver good surface finish and are easy to color
• Enable customized performance characteristics
depending on application need
• Offer food contact compliance
MARKETS AND APPLICATIONS
Maxxam BIO formulations are suitable for use across
many industries and applications where traditional
polyolefin materials are used, including:
• Transportation Interior Applications -
Decorative profiles, trunk side liners, pillars,
T-cup
• Industrial - Structural parts, furniture
• Consumer - Household goods, personal care
items, packaging, office supplies, food contact
applications
• Electrical and Electronic – Housings, buttons,
junction boxes
SUSTAINABILITY BENEFITS
• Formulated with bio-based resin and/or
10–50% natural filler
• Utilize natural filler from renewable plant
sources including olive seed based powder
and cellulose fiber
• Offer a lower product carbon footprint
compared to traditional petroleum-based
feedstock
• Can be recycled at end of life
PRODUCT BULLETIN
CHARACTERISTICS UNITS
Maxxam BIO
MX5200-5036
Natural FD
Maxxam BIO
MX5200-5030
Natural FD
Maxxam BIO
MX5200-5030
Natural FD X1
Maxxam BIO
MX5200-5001
RS HS Natural
Maxxam BIO
MX5200-5033
RS HS Natural
Maxxam BIO
MX5200-5034
RS HS Natural
Maxxam BIO
MX5200-5035
RS HS Natural
Filler/Reinforcement Unfilled Unfilled Unfilled
30%
Glass Fiber
10%
Mineral
20%
Mineral
30%
Mineral
Density
(ISO 1183)
g/cm 0.90 0.90 0.90 1.12 0.96 1.03 1.12
Tensile Modulus
(ISO 527-1) @ 23°C
MPa 1500 1000 1000 6400 1350 1650 2100
Tensile Stress
(ISO 527-2) @ 23°C
MPa 27.0 20.0 20.0 75.0 13.0 14.0 15.0
Tensile Strain
at Break
(ISO 527-2) @ 23°C
% 5 50 50 3.0 50 37 18
Charpy Notched
(ISO 179)
kJ/m 5 20 25 10 12 10 10
CHARACTERISTICS UNITS
Maxxam BIO
MX5200-5023
RS HS HI
Natural 70
Maxxam BIO
MX5200-5025
RS HS
Natural 70
Maxxam BIO
MX5200-5004
RS HS
Natural 70
Maxxam BIO
MX5200-5003
RS
Natural 70
Maxxam BIO
MX5200-5009
RS HS Natural
70
Maxxam BIO
MX5200-5024
RS HS
Natural 70
Maxxam BIO
MX5200-5022
RS HS
Natural 70
Filler/Reinforcement
15%
Olive Seed
Based
25%
Olive Seed
Based
30%
Olive Seed
Based/
10%
Mineral
35%
Olive Seed
Based/
5%
Mineral
15%
Olive Seed
Based/
17%
Glass Fiber/
Mineral
20%
Olive Seed
Based/
20% Glass/
Mineral
10%
Olive Seed
Based/
20%
Mineral
Density
(ISO 1183)
g/ccm 1.00 1.15 1.10 1.07 1.09 1.25 1.10
Tensile Modulus
(ISO 527-1) @ 23°C
MPa 1750 2000 2700 2500 3800 3500 4100
Tensile Stress
at Break
(ISO 527-2) @ 23°C
MPa 21.0 20.0 30.0 20.0 40.0 35.0 42.0
Tensile Strain
at Break
(ISO 527-2) @ 23°C
% 24 5 3 5 3 4 2
Notched Izod
(ISO 180)
kJ/m 15 7 3 2 5 15 7
MAXXAM BIO POLYOLEFINS – BIO-BASED RESIN – TECHNICAL PERFORMANCE
MAXXAM BIO POLYOLEFINS – OLIVE SEED BASED FILLER – TECHNICAL PERFORMANCE
CHARACTERISTICS UNITS
Maxxam BIO
MX5200-5029 NF HI
UV Black X1
Maxxam BIO
MX5200-5032 NFS
UV Natural
Maxxam BIO
MX5200-5020 NF/NFS
UV Natural X1
Maxxam BIO
MX5200-5016 NF
Natural
Filler/Reinforcement 10% Cellulose Fiber 20% Cellulose Fiber 30% Cellulose Fiber 40% Cellulose Fiber
Density
(ISO 1183)
g/ccm 0.95 1.00 1.02 1.07
Tensile Modulus
ISO 527-1) @ 23°C
MPa 1550 1750 2640 3600
Tensile Stress at Break
(ISO 527-2) @ 23°C
MPa 33 30 48 55
Tensile Strain at Break
(ISO 527-2) @ 23°C
% 8 12 9 4
Charpy Notched Impact
Strength (ISO 179/1eA)
kJ/m2 5 6 5 5
Charpy Unnotched Impact
Strength (ISO 179/1eU)
kJ/m2 33 49 38 30
MAXXAM BIO POLYOLEFINS – CELLULOSE FIBER FILLER – TECHNICAL PERFORMANCE
Copyright © 2023, Avient Corporation.
https://www.avient.com/knowledge-base/article/overmolding-solutions
Versaflex™ OM 1040X – Highly colorable solution for overmolding onto PC, ABS, and PC/ABS blends
Bonds to PC, ABS, PC/ABS, copolyester, and polystyrene
PC, ABS and PC/ABS overmolding materials are available in water-clear, natural, thin wall overmolding, and high performance grades.
https://www.avient.com/sites/default/files/2020-08/complet-lft-trail-bicycle-suspension-link.pdf
Complet LFT - Trail Bicycle Suspension Link
PERFORMANCE
CYCLING OEM
T R A I L B I C Y C L E S U S P E N S I O N
L I N K
• Weight reduction to reduce cyclist fatigue
• Structural strength and toughness capability
• Endure repeated piston actions during use
• Replaced aluminum to reduce weight 33%
• Optimized design for metal-to-thermoplastic
conversion
• Conducted FEA performance analysis to
confirm composite met specifications
Complēt™ Long Carbon Fiber ETPU
Composite
KEY REQUIREMENTS WHY AVIENT?