https://www.avient.com/sites/default/files/2023-08/Hydrocerol Chemical Foaming Agents - PP Door Panel - Application Snapshot 2.pdf
AUTOMOTIVE OEM
P P D O O R P A N E L
• Reduce weight while maintaining exact mechanical
properties
• Provide a more sustainable solution
• Reduce CO2 emissions in material production and in the
use phase
• Offered formulation expertise and a broad
portfolio of solutions
• Provided technical support to help with
product selection and processing
parameters
• Achieved good surface finish
• Enabled a 20% weight reduction
Hydrocerol™ Chemical Foaming Agents
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-05/Hydrocerol Chemical Foaming Agents - Tailgate Trim - Application Snapshot.pdf
AUTOMOTIVE OEM
T A I L G A T E T R I M
• Reduce part weight
• Suitable solution for PP talcum-filled material
• Class A surface finish
• Compatible with core-back injection molding process
• Offered a broad portfolio of solutions
• Provided technical support to help with product
selection and processing parameters
• Reduced part weight by 18%
• Decreased cycle time by 8%
• Enabled good surface appearance for the tailgate
trim
Hydrocerol™ Chemical Foaming Agents
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/Application Snapshot Intraoral Scanner.pdf
SURGICAL
INSTRUMENT OEM
I N T R A O R A L S C A N N E R
• Chemical and impact resistance
• Customized pre-colored solutions
• Color and dimension stable after sterilization
• Minimum color deviation and easy to process
• Technical support and color expertise
• Offered bright white and customized pre-
colored formulations in PPSU and PSU for
intraoral scanner head and body parts
• Provided a solution that can withstand up to
1,000 cycles autoclave, with good chemical
and excellent impact resistance
• Met customer request for color stability after
processing and biocompatible compliance
Transcend™ Premier Healthcare Colorants
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-08/Versaflex TPE-Charging Gun Grip-Application Snapshot.pdf
AVIENT SOLUTION
LEADING EV
MANUFACTURER
C H A R G I N G G U N G R I P
• Good abrasion resistance
• Excellent chemical resistance
• Nice surface finish
• Good bonding with flame retardant PC/ABS
• Provided a rubbery touch feel, chemical
resistance (including to ethanediol), and better
appearance than the incumbent TPV solution
• Eliminated a secondary process through two-
shot injection molding with good adhesion to
PC, ABS, PC/ABS, and copolyester handles
• Offered quick technical support to accelerate
the product development
KEY REQUIREMENTS
CHEMICAL RESISTANCE + BONDING
LEARN MORE
Versaflex™ TPE Formulation
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2021-02/versaflex-wireless-charger.pdf
WIRELESS
CHARGER BRAND
W I R E L E S S C H A R G E R
• Good surface finish
• UV and stain resistance
• Abrasion resistance
• Bonding to PC
• Provided total solution for product with
excellent surface results plus on-site
technical support to improve customer’s
yield
• Improved excellent UV and stain resistance
performance to meet stringent requirements
• Delivered outstanding anti-abrasion and
anti-scratch performance
Versaflex™ CE 3130-80N TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-12/Versaflex TPEs for Gasket of Radial Artery Hemostat_Final.pdf
artery tourniquet
A RT E RY TO U R N I Q U E T
M A N U FAC T U R E R
G A S K E T O F R A D I A L A R T E R Y
H E M O S T A T
• Super soft feeling
• Increased production efficiency by simple injection process
• High transparency
• Delivered a series of soft-touch TPEs
capable of meeting the desired feel
• Formulated solutions to comply with FDA
regulation for skin contact
• Provided easy molding and assembling by
onsite technical and customized durometer
Customized Versaflex™ TPEs
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/versalloy-xl-flexible-neck-for-lamp.pdf
H Y D RO P O N I C G ROW I N G
S YS T E M B R A N D
F L E X I B L E N E C K F O R L A M P
• High flow performance capabilities
• Beautiful finish
• Soft touch
• Supported the development process, from
initial design to product launch, to meet the
needs of both the molder and OEM
• Delivered a TPE solution that enabled a
22” flow line with a wall thickness of 0.225”
• Provided technical support and shared
process best practices to minimize
cosmetic defects
Versalloy™ XL Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/dynaflex-g-cooler-feet-wagon-wheel-tread.pdf
Dynaflex G - Cooler Feet & Wagon Wheel Tread
COOLER
MANUFACTURER
C O O L E R F E E T & W A G O N
W H E E L T R E A D
• Abrasion resistance and excellent tear strength
• UV and heat stability
• Overmoldable to PP or PC
• Provided durable TPE materials at target
durometers to achieve component-specific
performance requirements
• Offered rapid response technical support
for mold trials and guidance on processing
best practices
• Delivered consistent material quality
globally and with short lead times
Dynaflex™ G
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-10/ECCOH_ LSFOH 5806 Formulation - Power Cable Jacket - Application Snapshot.pdf
CABLE
MANUFACTURER
C A B L E J A C K E T
• Operating temperature from -40°C to 70°C
• High gel resistance
• Low shrinkage
• Strippable for easy installation
• Good flame retardancy
• Developed a formulation with oil resistance as per
the NEK 606 technical specification
• Allowed our customer to use the same cable
design in various climates due to its wide
operating temperature range
• Provided expertise to improve manufacturing
efficiencies, helping the customer achieve higher
processing speeds
ECCOH LSFOH 5806 Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
A larger processing window
will account for the lot to lot changes between
materials, without having to make process
changes .3
Setting the Beginning Variables
• Injection Pressure = Maximum of machine
- Should not be pressure limited
• Injection Velocity = Maximum of machine
- This is for the injection velocity curve
starting point
- If flashing is an issue start slower and
then increase
• Injection Cut-Off Time = 15 seconds
- This is only a limiting factor, needs to
be above 10 seconds for velocity graph
• Hold Pressure = 0
- Need to get 95% full part with a hold
pressure of 0
• Hold Time = 10-15 seconds
- Need to ensure gate is frozen
• Screw Speed = 90% of Maximum
- Unless shear sensitive material, if shear
sensitive, set RPMs to optimum
• Cooling Time = 10–15 seconds
• Shot Size = 50% of calculated part volume
• Decompression = .25in
• Transfer Position = High enough to ensure
a cushion
- Cushion size does not matter but there
must be a cushion to keep a constant
pressure on the melt during hold time
- Typically 0.25" is sufficient
• Back Pressure = 800-1000 plastic pressure
- 100–150 hydraulic pressure
- Unless specified by material data sheet
Determining Shot Size
The shot size should be determined by
calculating the combined volume of the parts
and the runner system .
If
the material is shear-sensitive, consult the
material data sheet or processing guide for
instructions to set recovery time
• The cooling time should only be 1–2 seconds
longer than the screw recovery time, unless
dictated by dimensional stability or part
thickness
Minimize Clamp Pressure
This step is done to reduce the amount of energy
used by the machine