https://www.avient.com/sites/default/files/2020-10/fluoropolymer-cable-case-study-.pdf
THE CHALLENGE
A leading manufacturer of data cables in Zhuhai, China,
ran into a serious challenge.
Without these documents,
the manufacturer couldn’t market its products to
international customers.
THE SOLUTION
When the cable manufacturer reached out to Avient
for a solution, its polymer science experts teamed up
with the manufacturer to review quality standards,
manufacturing practices, and the cable performance
its customers required.
https://www.avient.com/sites/default/files/2021-07/neu-quality-commitment-2021.pdf
This document is property
6.0 CUSTOMER AUDIT
6.1 Customer may request to visit and inspect NEU’s facility relating in the manufacture of
product.
Upon notification from the NEU supplier, NEU will notify the Customer of
the effect on the manufacture of the compound(s) (such as raw material
availability, vendor name changes, vendor manufacturing location, and vendor
nomenclature).
9.0 CUSTOMER FEEDBACK
9.1 NEU will use commercially reasonable efforts to (i) acknowledge receipt of Customer
complaints within one business day; (ii) conduct an investigation and communicate a
resolution to Customer within 30 days after receipt of the complaint.
In the event that
the NEU determines that it is the root cause of the Customer complaint, a corrective
action will be issued, and preventive actions will be developed to address the root
cause.
10.0 MANAGEMENT OF SUPPLIERS
10.1 NEU will maintain and ensure oversight and monitoring of applicable suppliers in
accordance with the requirements of ISO 13485 Quality Management System.
11.0 TRACABILITY, RECORDS & RETENTION
11.1 NEU is responsible for establishing and maintaining controlled documentation of
product and raw material component traceability during all stages of production and
shipment.
11.2 An electronic record of the manufacturing conditions and raw materials (vendor ID and
lot number) used to manufacture each batch is retained and preserved for a period of at
least 7 years from the manufacture date or as specified by applicable Regulatory
Requirements.
11.3 An electronic record of the Customer purchase order and NEU sales order confirmation
will be retained and for a period of at least 7 years from order acceptance date.
11.4 A representative sample of the product manufactured will be retained for a period of at
least 1 year from manufacture date.
12.0 EXPIRATION
12.1 NEU’s obligations contained in this Quality Commitment will automatically expire if the
Customer does not purchase product from NEU for a period of one year.
https://www.avient.com/sites/default/files/2020-11/what-is-classed-as-recycled-content.pdf
MATERIAL LIFECYCLE GLOSSARY OF TERMS Material Manufacturer - Raw material suppliers or processors who produce materials ready for manufacturing Reworkable Material - O� spec or scrap materials that are re-ground or re-worked back into the same supply or manufacturing process that produced them – these are not considered recycled Prime - Materials supplied that meet the required specification, ready for processing/ manufacturing Processor - Manufacturing of products ready for market e.g. molders and extruders Retail/Consumer - End user Reclaimer - Local recycling center for consumer goods Post-Consumer Recycle (PCR) - Materials derived from polymers reclaimed at the end of their lifecycle that have been through waste treatment Scrap Parts & Materials - Waste from the manufacturing process that cannot be reused within the same process or sold to the market Waste Treater - Regional industrial waste reclamation center Post-Industrial Recycle (PIR) - Material derived from scrap reclaimed within the manufacturing process that has been through waste treatment PRIME POST- CONSUMER RECYCLE (PCR) WASTE TREATER POST- INDUSTRIAL RECYCLE (PIR) REWORKABLE MATERIAL RETAIL/ CONSUMER RECLAIMER MATERIAL MANUFACTURER SCRAP PARTS & MATERIALS PROCESSOR
https://www.avient.com/sites/default/files/2021-04/versalloy-medical-tubing-case-study.pdf
SPECIALTY
SOLUTION BOOSTS
PRODUCTIVITY
FOR MEDICAL HOSE
MANUFACTURER
CASE STUDY: VERSALLOY™ THERMOPLASTIC VULCANIZATE
Challe
nge Accepted.
Currently,
the Versalloy TPV is used in the manufacture of end cuffs
for a variety of repeated-use surgical and respiratory
hoses.
Cost savings: The hose manufacturer is saving $33,000
per year by using Versalloy TPV instead of its previous
material.
https://www.avient.com/sites/default/files/2021-04/versaflex-tpe-contact-lens-case-case-study.pdf
AVIENT SOLUTION ADDRESSES CRITICAL MANUFACTURING
PRODUCTIVITY ISSUES AND DELIVERS OVER $100,000 PER
YEAR IN SAVINGS
The
manufacturer produces 7.5 million cases per year, and
was using liquid injection molded (LIM) silicone for this
part.
With the Avient material, the manufacturer is expected
to save $122,000 per year vs. silicone.
https://www.avient.com/sites/default/files/2024-07/Composite Heat Release Technology Product Bulletin.pdf
Avient Composite Heat Release is a new, patent-
pending material innovation that can help
manufacturers reduce weight and add stiffness to
firearm barrels.
The internal steel barrel bores are fabricated by
the firearms manufacturer to their specifications
and SAAMI compliance and are supplied to Avient.
Firearms manufacturer-
supplied steel bore
Low thermal inertia
ceramic inner layer
Customized carbon fiber
composite sleeve
https://www.avient.com/sites/default/files/2020-10/antimicrobial-dental-case-study.pdf
Together, these factors
hampered the manufacturer’s ability to reach the
market in a timely manner and tightened profit margins.
THE SOLUTION
Seeking a way to address these challenges, the
manufacturer consulted Avient.
The Avient team first
collaborated with this manufacturer to define the
specific requirements for the antimicrobial additive.
https://www.avient.com/sites/default/files/2021-04/versaflex-computer-mouse-case-study.pdf
The manufacturer sought high-performance material
solutions to create these features and significantly
improve the computer user’s experience.
The material facilitates two-shot
molding, a highly efficient manufacturing process that
eliminates time-consuming, high-cost assembly.
THE IMPACT
The new premium mouse hit store shelves amid
positive reviews, generating brisk sales and enabling
the manufacturer to improve its share of market.
https://www.avient.com/sites/default/files/2020-12/maxxam-fr-case-study.pdf
THE SOLUTION
The manufacturer worked with Avient to identify
alternatives to FEP insulation that would meet
requirements in their data cable.
After delivering
polypropylene-based samples from the Maxxam™ FR line
for immediate trial, the Avient team also worked with
the manufacturer to help them determine the best pair
combination design.
Upon achieving full-scale production, the manufacturer
was also able to reach line speeds of over 1,000 fpm at
thicknesses of 10 mil or below, while reducing material
costs by 33%.
https://www.avient.com/sites/default/files/2020-10/light-diffusion-case-study.pdf
THE CHALLENGE
A leading lighting products manufacturer was
developing its latest offering for the LED luminaires
market and looking for ways to solve aesthetic and
performance issues while streamlining a complicated
manufacturing process.
To further complicate matters, the company was under
a directive to bring lens production back to the United
States to improve manufacturing efficiency.
This optimized combination of additive and color
technology eliminated the “hot spots,” and achieved
the sought-after bright white light, and streamlined
the entire manufacturing process by enabling in-house
production.