https://www.avient.com/sites/default/files/2025-02/Siding_Cladding Hydrocerol Case Study Snapshot.pdf
S I D IN G & C LA D D I N G
M A N U FAC T U R E R
P R O F I L E E X T R U S I O N
• Achieve consistent distribution and uniform cell structure
• Avoid adverse chemical reactions caused by material
incompatibility with PVC formulations
• Maintain impact resistance and durability
• Attain thermally-stable chemical foaming agent (CFA) and
gas decomposition temperatures to avoid manufacturing
downtime
• Ensure the integrity of color, finish, and aesthetics
• Validated performance and compatibility
during formulation and testing to confirm
material compatibility and consistency
• Established processing parameters for real-
time precision in temperature, pressure, and
extrusion speed
• Optimized CFA and process to balance weight
reduction and retain mechanical properties
and aesthetics
Hydrocerol Chemical Foaming Agents
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/polymer-additives/foaming-agents/hydrocerol-chemical-foaming-agents
Slide 1: siding & cladding Manufacturer
https://www.avient.com/sites/default/files/2020-12/excelite-1-page-case-study-grab-handle.pdf
Excelite OnePager Grab Handle (2)
TIER 1 MOLDER
A U T O M O T I V E G R A B H A N D L E
• Reduce production cycle times
• Achieve processing consistency in chemical foaming
additive (CFA) performance
• Control dimensional stability and reduce production scrap
rates
• Lower conversion costs
• Improved cycle time by 20%
• Achieved additional 2% density reduction
• Resulted in a finer cell structure with a higher cell
density, significantly improving dispersion and
dimensional stability
• Maintained Class A finish
• Reduced CFA use rate by 80%
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/products/polymer-additives/foaming-agents/colormatrix-excelite-chemical-foaming-additives
https://www.avient.com/sites/default/files/2022-11/WPC Sheet Decking Application Snapshot.pdf
WO O D P L A S T I C
C O M P O S I T E ( W P C ) M F G
S H E E T A N D D E C K I N G
• Lightweighting solution offering energy savings and manufacturing
efficiencies
• Reduced downtime associated with poor quality rejections
• Consistent and uniform cell structure in decking material
• Compatibility with mono-core extrusion formula (rice hull bio-filler
and virgin PVC) when used with a chemical foaming additive
• Density control of 0.60-0.65 g/cc in production
• Provided a CFA solution that offered energy
savings, process optimization, and extended
manufacturing run times
• Enabled improved performance results and
enhanced process control
• Allowed tighter tolerance control with uniform cell
structure, eliminating voids and surpassing
density target ($100K savings)
• Increased productivity and aesthetic finish with
secondary operations (sanding)
KEY REQUIREMENTS
Excelite™ Chemical Foaming Additives (CFA)
WHY AVIENT?
https://www.avient.com/products/polymer-additives/foaming-agents/excelite-chemical-foaming-additives
https://www.avient.com/resource-center?document_type=59&page=22
Fiber Colorants and Additives Overview
Mevopur™ Healthcare Functional Additives Chemical Foaming Agents for Medical Devices and Pharmaceutical Packaging - Application Bulletin
Benefits of using Mevopur Chemical Foaming Agents for medical devices and pharmaceutical packaging
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=22
Fiber Colorants and Additives Overview
Mevopur™ Healthcare Functional Additives Chemical Foaming Agents for Medical Devices and Pharmaceutical Packaging - Application Bulletin
Benefits of using Mevopur Chemical Foaming Agents for medical devices and pharmaceutical packaging
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=22
Fiber Colorants and Additives Overview
Mevopur™ Healthcare Functional Additives Chemical Foaming Agents for Medical Devices and Pharmaceutical Packaging - Application Bulletin
Benefits of using Mevopur Chemical Foaming Agents for medical devices and pharmaceutical packaging
https://www.avient.com/idea-center/idea-center?all=true
More
Reducing Weight in Automotive Parts
Foaming agent decreases dashboard weight by 20% while improving part bending strength, ultimately enhancing vehicle safety.
More
UV Barrier Additives
These three considerations will help your application harness the power of UV barrier additives.
More
Additives for Productivity
Find out how a luxury European automaker met peak demand with a new cycle time reduction additive.
https://www.avient.com/sites/default/files/2024-09/Colorant Chromatics Brochure_2024.pdf
We supply fluoropolymer and
high-temperature thermoplastics-based colorant and additive
concentrates and compounds, dispersed pigments for coloring
PTFE, functional additives such as laser marking, foaming agents,
conductive, antistatic, radiopaque, reinforced, and cross-linked
grades, as well as a full range of printing, striping, and marking inks.
Manufactured without intentionally added PFAS and without PTFE
CHEMICAL FOAMING ADDITIVES
Colorant Chromatics chemical foaming solutions
for fluoropolymer wire insulation can reduce part
density while enhancing the stability and efficiency
of the manufacturing process without the need to
invest in additional equipment for physical foaming
with blowing agents.
PHYSICAL FOAM CONCENTRATES
Colorant Chromatics Foam Concentrates for
foam processes with blowing agents provide a
concentrated level of nucleating agent to optimize
the cell structure in a foamed resin.
https://www.avient.com/sites/default/files/2020-11/excelite-im-auto-case-study.pdf
CASE STUDY: EXCELITE™ IM CHEMICAL FOAMING ADDITIVES
THE CHALLENGE
With more major OEMs introducing lightweighting
initiatives, the use of chemical foaming additives (CFAs)
is becoming more common among automotive injection
molders.
Using conventional CFA ingredients, a special
conditioning process was used to prepare the raw
material for optimal foaming performance upon
polymer interaction.
Dispersion and performance of the additive was critical
to success.
https://www.avient.com/sites/default/files/2024-03/Lawn Equipment Application Solutions_2.pdf
SENSORY EXPERIENCE
Wear Resistance, Noise Reduction,
Low Friction
SOLUTION: Internally Lubricated
Formulations, Thermoplastic
Elastomers, Scratch and Mar
Resistant Additives
POSSIBILITIES: Gears, Gaskets,
Hood Dampers, Seating Systems
STRUCTURAL INTEGRITY
High Stiffness-to-Weight Ratio,
Metal Replacement, Part
Consolidation
SOLUTION: Long Fiber Reinforced
Composites
POSSIBILITIES: Seat Base,
Brake Pedal, Frame, Floor Pan,
Controls
EXTREME PERFORMANCE
Chemical & Fire Resistance,
Extreme Temperature Performance,
Thermal Management, Lightweighting
SOLUTION: Engineered Nylon
Formulations, Flame Retardant
Polyolefin Formulations,
Engineered Polyketone Formulations,
Thermally Conductive Formulations,
Chemical Foaming Agents
POSSIBILITIES: Under-the-Hood
Applications, Electrical Connectors,
Battery Assembly Housings,
Exterior Trim and Equipment
THERMAL MANAGEMENT
Heat Dissipation, Flexible Design
SOLUTION: Thermally Conductive
Formulations
POSSIBILITIES: LED Lights,
Heat Sinks
AESTHETIC APPEAL
Custom Color, Special Effects,
Paint Replacement, Corrosion Resistance,
UV Stability
SOLUTION: Custom Pre-Colored Formulations,
Pre-Colored High-Gloss Thermoplastics,
Solid Color Masterbatches
POSSIBILITIES: Body Panels, Pedals,
Control Grips, Bezels, Brand Elements
TACTILE EXPERIENCE
Soft-Touch Feel, Durable, Wet Grip Performance,
Color Customization, UV Stability, Ergonomic Design, Overmolding
SOLUTION: Thermoplastic Elastomers,
Combination Colorant and Additive Formulations,
Fabric-Effect Colorants and Additives
POSSIBILITIES: Steering Wheel, Switches, Knobs
© 2024, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
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https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
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https://www.avient.com/products/polymer-additives/foaming-agents/hydrocerol-chemical-foaming-agents
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations
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https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches
https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center
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https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-fabric-fx