https://www.avient.com/sites/default/files/2023-03/Therma-Tech Heat Sink for Auto Lights Case Study.pdf
CASE STUDY: THERMA-TECH™ THERMALLY CONDUCTIVE FORMULATIONS
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THERMALLY CONDUCTIVE
THERMOPLASTICS
REDUCE WEIGHT IN
VEHICLE LIGHT
HEAT SINKS
THERMALLY CONDUCTIVE THERMOPLASTICS REDUCE WEIGHT
AND DISSIPATE HEAT
© 2023, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
Interested in learning more about thermally
conductive thermoplastics?
Traditionally aluminum or zinc aluminum alloys
(Zamak) are used for heat sinks due to their high
thermal conductivity, which was also the case at Elausa.
https://www.avient.com/news/reduce-material-costs-and-improve-processing-new-foaming-fluoropolymer-wire-insulation-technology
It’s difficult to minimize the tradeoffs between thermal stability, foaming control and high processing temperatures when applying wire insulation,” explained Barto du Plessis, general manager, PolyOne Colorant Chromatics.
Tight Tolerances: Enhanced dispersion of active foaming ingredients produces a consistent cell structure of 200 micron or less insulation thickness and density are reduced without adversely effecting electrical, chemical or thermal properties
Thermal Stability: Excellent heat resistance from 340 - 380°C supports effective homogenization of the foaming agent with high-performance polymers
https://www.avient.com/sites/default/files/2024-03/Lawn Equipment Application Solutions_2.pdf
SENSORY EXPERIENCE
Wear Resistance, Noise Reduction,
Low Friction
SOLUTION: Internally Lubricated
Formulations, Thermoplastic
Elastomers, Scratch and Mar
Resistant Additives
POSSIBILITIES: Gears, Gaskets,
Hood Dampers, Seating Systems
STRUCTURAL INTEGRITY
High Stiffness-to-Weight Ratio,
Metal Replacement, Part
Consolidation
SOLUTION: Long Fiber Reinforced
Composites
POSSIBILITIES: Seat Base,
Brake Pedal, Frame, Floor Pan,
Controls
EXTREME PERFORMANCE
Chemical & Fire Resistance,
Extreme Temperature Performance,
Thermal Management, Lightweighting
SOLUTION: Engineered Nylon
Formulations, Flame Retardant
Polyolefin Formulations,
Engineered Polyketone Formulations,
Thermally Conductive Formulations,
Chemical Foaming Agents
POSSIBILITIES: Under-the-Hood
Applications, Electrical Connectors,
Battery Assembly Housings,
Exterior Trim and Equipment
THERMAL MANAGEMENT
Heat Dissipation, Flexible Design
SOLUTION: Thermally Conductive
Formulations
POSSIBILITIES: LED Lights,
Heat Sinks
AESTHETIC APPEAL
Custom Color, Special Effects,
Paint Replacement, Corrosion Resistance,
UV Stability
SOLUTION: Custom Pre-Colored Formulations,
Pre-Colored High-Gloss Thermoplastics,
Solid Color Masterbatches
POSSIBILITIES: Body Panels, Pedals,
Control Grips, Bezels, Brand Elements
TACTILE EXPERIENCE
Soft-Touch Feel, Durable, Wet Grip Performance,
Color Customization, UV Stability, Ergonomic Design, Overmolding
SOLUTION: Thermoplastic Elastomers,
Combination Colorant and Additive Formulations,
Fabric-Effect Colorants and Additives
POSSIBILITIES: Steering Wheel, Switches, Knobs
© 2024, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations
https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center
https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center
https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives
https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-pke-polyketone-formulations
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations
https://www.avient.com/products/polymer-additives/foaming-agents/hydrocerol-chemical-foaming-agents
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/custom-pre-colored-specialty-engineered-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches
https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-combination-colorants-additives
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-fabric-fx
https://www.avient.com/sites/default/files/2020-09/therma-tech-for-adas-sensors-ecus-product-bulletin.pdf
AUTOMOTIVE SOLUTIONS
IMPROVE ADVANCED
DRIVER ASSISTANCE SYSTEM
DESIGN WITH THERMALLY
CONDUCTIVE FORMULATIONS
Thermal management is an important consideration in the design of Advanced Driver Assistance Systems
(ADAS).
Injection-moldable Therma-Tech™ enables you to design a housing with the required thermal
conductivity at a lighter weight than aluminum.
THERMA-TECH
TT3300-5001EC
GREY
THERMA-TECH
TT6600-5001EC
GREY
THERMA-TECH
TT6600-5008EC
ANTHRACITE
THERMA-TECH
TT9200-5003EC
GREY
THERMA-TECH
TT9200-5003EC
MID ANTHRACITE
Applications
Sensor, Camera
& ECU Housings
Sensor, Camera
& ECU Housings
Sensor, Camera
& ECU Housings
Sensor, Camera
& ECU Housings
Sensor, Camera
& ECU Housings
Defining
Features
Thermally &
Electrically
Conductive
Thermally &
Electrically
Conductive
Thermally &
Electrically
Conductive
Thermally &
Electrically
Conductive
Thermally &
Electrically
Conductive
Filler/
Reinforcement
Glass Fiber Glass Fiber Glass Fiber Glass Fiber Glass Fiber
Surface
Resistivity