https://www.avient.com/sites/default/files/2024-09/Chemical Resistance Technical Bulletin %281%29.pdf
MEDICAL DEVICE DISINFECTION—HOW TO PREVENT
CRACKING AND CRAZING
Understanding polymer performance is key to minimizing
disinfectant-related failures
DISINFECTANT-RELATED DAMAGE
ON POLYMER HOUSINGS
Strong chemicals used to reduce hospital-
acquired infections can damage equipment
and result in material failures, such as:
• Stress cracking
• Crazing
• Discoloration
CHEMICAL RESISTANCE REQUIREMENTS
VARY BY ENVIRONMENT
• Patient/exam rooms
• Operating and radiology rooms
• Reception areas
• Home (patient equipment & devices)
Healthcare devices must perform flawlessly in a myriad of challenging environments and engineers must
be certain their devices can withstand increasingly potent disinfectants, which have begun to outstrip
the performance of traditional polymers.
When it comes to material selection and options, you need a strong partner that understands
both polymers and the demands of the healthcare environment.
An independent lab tested the following polymers with various disinfectants to help customers choose
the material suitable to their specific application requirements.
https://www.avient.com/sites/default/files/resources/Application%2520Bulletin%2520Resilience%2520HC.pdf
Rigid polymers typically used
to make housings for medical devices are
failing to resist these chemicals.
RESILIENCE™ HC OUTPERFORMS COMPETING POLYMERS
Design engineers are increasingly looking more frequently for better chemical resistance properties
in rigid device housings to combat the effects of disinfectants.
PolyOne conducted a comparative
study of polymer resistance to three common, harsh disinfectant chemistries.
https://www.avient.com/sites/default/files/2022-02/Edgetek-Surgical torque wrench-Application snapshot.pdf
S U R G I C A L T O R Q U E W R E N C H
SURGICAL DEVICE
MANUFACTURER
• Excellent wear resistance and lubricity
• Easy-to-mold
• Good chemical resistance, excellent disinfection
performance
• Dimensional stability
• Formulated a specialty thermoplastic that
retained physical properties and dimensional
stability under various testing conditions
• Provided a custom solution faster than
competitors to support accelerated speed to
market
Edgetek™ Engineered Polymer Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-engineered-polymer-formulations
https://www.avient.com/sites/default/files/2020-10/case-study-nymax-rigid-phone-case.pdf
LEADING OUTDOOR
PRODUCTS OEM
P R O T E C T I V E P H O N E C A S E
• Alternative to traditional PC/ABS for improved toughness
and chemical resistance
• Substrate must have improved bondability to a protective
TPE overmold
• Looking for a differentiated “feel”
• Offered a proven expertise in selecting the
right combination of substrate polymer, TPE
for overmolding, and color concentrate for
optimal processing and performance
• Provided custom solution after collaborating
with molders and OEM through on-site trials
and troubleshooting support
• Enabled the customer to expand their
offering for the outdoor consumer market
• Custom Nymax™ PA6 Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/sites/default/files/2023-04/Bergamid_ - Air gun bullet casing- Application Snapshot.pdf
AIRGUN BULLET
MANUFACTURER
B U L L E T C A S I N G
• Reduce weight by replacing metal
• Gunpowder free
• Less shooting energy from 100 Joules to 20 Joules
• Delivered a high-impact nylon formulation
with equal performance and 80% less weight
• Enabled improved shooting accuracy due to
the stable coefficient of friction(COF)
• Provided fast technical response and mold
trial support
Bergamid™ Polymer Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer?
https://www.avient.com/sites/default/files/2020-11/smart-colorants-infographic.pdf
Enhancing polymer materials
with colorants can:
• Differentiate products
• Reinforce branding
• Evoke emotions
• Add value to a
commodity item
• Promote safety
Creative and effective use of polymer colorants, which come in liquid and solid forms,
can have an impact all along the value chain.
COMPLEMENTARY SOLUTIONS
SMART COLORANTS:
MAKING THE MOST OF COLOR
SOLID COLORANTS LIQUID COLORANTS
Available based on many
different carrier resins
Clean, easy handling + feeding
Designed + engineered for
compatible polymer matrix
More effective for
low letdown ratios
Highly accurate dispensing
Can be processed
at lower temperatures
COLOR
STRATEGY
BEST
PRACTICES
EXPANDING
COLORANT OPTIONS
Avoid limiting yourself to either
solid or liquid forms, and focus
on the requirements of the end
application instead
• Widen your materials and
applications possibilities
• Achieve the desired
effect for each part
• Optimize productivity
and system costs by
matching the right colorant
type to the project
ADDING SPECIAL EFFECTS
Further differentiate and add value to your products
• Examples include: metallic, pearlescent, chrome look,
edge glow, sparkle/glitter, neon/fluorescent look,
woodgrain/stone/camouflage
SELECTING + SIZING
COLORANT EQUIPMENT
Both liquid and solid
colorants can be used in
the same production facility
• Use the right colorant
to significantly impact
production and offer
improvements in terms
of efficiency and quality
$37.5B
projected global colorants
market size by 2025**
84.7%
of consumers cite colors as
the primary reason they buy
a particular product*
U
S
D
© 2020 Avient, All Rights Reserved
To learn more about polymer colorants and how
you can improve your current color strategy,
visit avientdistribution.com or call +1.844.4AVIENT
https://www.avientdistribution.com/
https://www.avient.com/sites/default/files/2023-10/Cesa Unify A4R Product Bulletin.pdf
Since these layers are difficult to
separate, and the polymers are not compatible, their
properties can be negatively influenced during the
recycling phase.
It works by bringing
incompatible polymers – such as PP and PE –
together by forming them into a homogenous
polymer mixture that increases mechanical
properties based on polymer modification.
The
technology also helps maintain stiffness and
mechanical strength close to that of the polymer’s
starting point, thereby improving impact strength
and ductility.
https://www.avient.com/sites/default/files/2022-08/ColorMatrix Excelite Product Bulletin.pdf
Formulations
typically feature a combination of exothermic
and endothermic agents which, when under
thermal decomposition, cause gas to evolve
forming a cellular structure in the polymer matrix.
The carrier system is selected for optimal
compatibility with the polymer network and the
use of dispersants helps the CFA particles efficiently
mix and disperse within the extrusion process.
This enables a more continuous distribution of the foaming additive into
the polymer matrix, improving uniformity of cell structure and reproducibility of density.
https://www.avient.com/knowledge-base/article/whats-difference-tpes-vs-silicones
This defines TPE as a thermoplastic polymer material.
This makes LSR a thermoset polymer material.
In Handbook of Polymer Applications in Medicine and Medical Devices,¹ Laurence W.
https://www.avient.com/knowledge-base/article/whats-difference-tpes-vs-silicones?ind[]=21537
This defines TPE as a thermoplastic polymer material.
This makes LSR a thermoset polymer material.
In Handbook of Polymer Applications in Medicine and Medical Devices,¹ Laurence W.