https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
IMPACT PROTECTION D E S I G N A N D M A T E R I A L S O L U T I O N S Avient Corporation 1 PROJECT KICK OFF B R I E F Application: Protective sports equipment Challenge: Provide functional material to protect against impact for chest protector Requirements: • Compact - reduce thickness and weight for improved comfort and functionality • Meet EN standards • EN1621-1 level 2 & EN1621-2 level 1 • Eliminate the use of foam and glue • Be waterproof and easy to clean • Sustainable • Easy to prototype & considers manufacturing efficiency Avient Corporation 2 VIBRATION DAMPING TECHNOLOGY (VDT) H O W D O E S I T W O R K ?
Avient Corporation 3 Simplified Drop Test • 65g steel ball • Dropped from 305mm • Onto 3.175mm thickness flat samples Materials Tested • Standard TPE 30 Shore A • TPU alloy 60 Shore A • Damping TPE 32 Shore A VDT reduces bounce Avient Corporation 4 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 Image courtesy of Airobag TV https://www.youtube.com/c/AirobagTV/videos Simulation of Impact A weight dropped onto protective element in contact with rigid substrate https://www.youtube.com/c/AirobagTV/videos Avient Corporation 5 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 REFINING THE DESIGN D E S I G N A N D M A T E R I A L C O M B I N A T I O N Avient Corporation 6 • A number of different shapes and designs are created and simulated to determine which one works best • Refining to meet EN standard • VDT TPEs can help reach compliance with EN1621-1 level 2 and EN1621-2 level 1 • Optimum protection can be achieved by combining industrial design and engineering Avient Corporation 7 VALIDATION P R O T O T Y P I N G W I T H 3 D P R I N T I N G 3D Printing Validation -15% -10% -5% 0% 5% 10% Density Tensile Strength // Tear resistance // Rebound resilience 2mm 3D Printed VDT vs Injection Molded VDT can be 3D printed for concept evaluation early in the design process SUMMARY Avient Corporation 8 • Enabled a new, compact design with a customized VDT TPE formulation • Improved user comfort and functionality • Fulfilled EN standards • Reduced number of prototyping tools required • Reduced time spent in product development by 40 percent, enabling faster commercialization of product
https://www.avient.com/investor-center/news/polyone-iq-design-team-receives-gold-idea-award-social-impact
NYSE: POL) has announced that its IQ Design team received a 2019 IDEA Gold award in the Social Impact Design category from the
For a video detailing this impactful project, click here: A Pioneering Vision Correction Solution for the Developing World
View original content:http://www.prnewswire.com/news-releases/polyone-iq-design-team-receives-gold-idea-award-for-social-impact-300919038.html
https://www.avient.com/news/polyone-expands-lineup-pre-certified-biocompatible-healthcare-colorants-and-additives
Functional performance additives that are now tested and certified for biocompatibility include antimicrobials, surface energy modifiers, content protection additives, laser-marking, and dimensional and physical property modifiers.
https://www.avient.com/industries/packaging/cosmetics-packaging/skin-care
Gravi-Tech™ Density Modified Formulations
Gravi-Tech™ Density Modified Formulations - Design Guide
Gravi-Tech™ Density Modified Formulations Extended Version
https://www.avient.com/news/polyone-iq-design-team-receives-gold-idea-award-social-impact
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PolyOne IQ Design Team Receives Gold IDEA Award for Social Impact
CLEVELAND – September 16, 2019 – PolyOne today announced that its IQ Design team received a 2019 IDEA Gold award in the Social Impact Design category from the Industrial Designers Society of America (IDSA).
https://www.avient.com/resource-center/knowledge-base/case-study/auto-supplier-drives-exceptional-quality-productivity?rtype%5B0%5D=1124
While Jäger had developed interior TPE parts in the past, its development engineers and designers had since created a modified manufacturing technology that was more demanding on the elastomeric material.
The Impact
https://www.avient.com/resource-center/knowledge-base/case-study/auto-supplier-drives-exceptional-quality-productivity?pname%5B0%5D=10744
While Jäger had developed interior TPE parts in the past, its development engineers and designers had since created a modified manufacturing technology that was more demanding on the elastomeric material.
The Impact
https://www.avient.com/resource-center?document_type=59&document_subtype=117&page=0
Complēt™ MT 40% Long Glass Fiber Impact Modified Formulation used to produce fans for lawn blowers and vacuums
https://www.avient.com/news/avient-adds-recycled-and-bio-based-polyolefin-formulations-its-sustainability-portfolio-k-2022
They can be filled and reinforced or blended with glass, minerals, impact modifiers, colorants, and stabilizer systems to satisfy the required performance characteristics, including flame retardant performance.
https://www.avient.com/resource-center?document_type=59&page=11
A custom, impact-modified Trilliant™ HC formulation plus technical services met key needs and accelerated commercialization for a drug delivery device