https://www.avient.com/sites/default/files/2022-06/Nymax BIO Bio-based Polyamide Solutions Processing Guide.pdf
Decrease pack pressure
3.
Increase pack pressure
4.
Increase pack time
5.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-processing-guide.pdf
Increase pack and hold pressure
5.
Increase packing pressure
4.
Decrease pack pressure
2.
https://www.avient.com/sites/default/files/2023-06/AVIENT_TPEs and LSR eBook.pdf
UV attack by sunlight can be prevented by adding UV
stabilizers to polymeric materials.
LSR is inherently UV resistant and will not degrade when exposed
to UV.
With the right additives, TPEs can also hold up to UV.
https://www.avient.com/sites/default/files/2021-11/artisan-ar7300-pre-colored-formulation-processing-guide.pdf
Sink Marks
Melt too hot
Insufficient
material volume
• Increase shot size
• Increase packing pressure
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
temperature too hot
Loose clamp
• Reset mold height
• Increase clamp tonnage
Shrink
Too much shrink
• Increase cooling time
Too little shrink
• Decrease cooling time
Burning
• Reduce decompression
• Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material • Verify material is dried at proper condition
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
• Increase gate size
• Identify end of fill pattern and verify proper
vent location
• Add vents or increase vent width
• Move gate location
Warp
• Reduce injection speed
• Increase pack pressure
• Increase pack time
• Increase cool time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Decrease cooling time
Part too hot
• Decrease barrel temperature
• Increase cooling time
• Increase draft angle
• Polish cores in direction of ejection
Black Specks
Contamination • Purge machine
Degradation
• Reduce melt temperature
• Reduce screw speed
• Reduce back pressure
Machine related • Check for wear on screw, barrel or check ring
Delamination
• Purge barrel to eliminate material contamination
• Reduce sharp corners in material flow path
• Increase venting
Discoloration
Oversheared material
• Decrease melt temperature
• Reduce residence time
Mold design • Increase gate sizing
Dry material
• Check moisture of material to ensure it is within the
recommended moisture percentage for molding
1.844.4AVIENT
www.avient.com
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2020-10/tpe-injection-molding-guide.pdf
Increase pack and hold pressures.
Reduce the pack pressure.
Reduce pack and hold pressure.
https://www.avient.com/news/colorants-and-additives-avient-sustainable-luxury-plastic-packaging-be-featured-luxe-pack-new-york
Homepage
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News Center
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Colorants and Additives from Avient for Sustainable Luxury Plastic Packaging to be Featured at LUXE PACK New York
Avient will exhibit at the 20th annual LUXE PACK New York in booth E08, showcasing its range of solutions and services for sustainable luxury plastic packaging.
LUXE PACK New York is the premier trade show for creative, luxury packaging taking place at the Javits Center May 10-11, 2023.
https://www.avient.com/news/polyone-provides-new-twist-aluminum-cap-liners-low-migration-tpe-technology-pack-expo-2015
Homepage
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News Center
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PolyOne Provides New Twist for Aluminum Cap Liners with Low-Migration TPE Technology at Pack Expo 2015
LAS VEGAS – September 28, 2015 – Today at Pack Expo 2015, PolyOne (booth #6464) unveiled a low-migration aluminum cap liner technology based on its new GLS™ Versaflex™ PKG 4190 thermoplastic elastomer (TPE).
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
It then freezes
after pack and hold and acts as a plug.
However, a gate needs to be large
enough to provide good packing.
In relation, if the hold/pack time
is too long, the runner will be packed out, which
could cause processing problems
https://www.avient.com/knowledge-base/article/top-5-ways-uv-light-blocking-additives-improve-pet-beverage-packaging?ind[]=6599
Discover the benefits UV light blockers offer for PET beverage packaging
Effective UV light blocking additive technology optimizes PET container performance to provide greater protection for UV-sensitive beverages.
With UV protection, formulators have more flexibility to use UV sensitive ingredients and not rely on the formulation alone to be UV-stable.
https://www.avient.com/knowledge-base/article/top-5-ways-uv-light-blocking-additives-improve-pet-beverage-packaging?rtype[]=1164
Discover the benefits UV light blockers offer for PET beverage packaging
Effective UV light blocking additive technology optimizes PET container performance to provide greater protection for UV-sensitive beverages.
With UV protection, formulators have more flexibility to use UV sensitive ingredients and not rely on the formulation alone to be UV-stable.