https://www.avient.com/knowledge-base/article/beginner-s-guide-tpe?rtype[]=1164
Is TPE the best material for my products?
This means a large volume of product (anywhere from tens of thousands to over a million units) can be created by heating the TPE blend and injecting it into a mold, where the TPEs cool and form the desired shape.
This ability to flow freely in a near-melted state is an important property because it allows TPEs to be molded into any shape you want.
https://www.avient.com/sites/default/files/2023-05/case-study-piranha-propeller.pdf
Our designs have to be slightly distorted
when molded so that in use, when the blade is
experiencing propulsion forces, it has the proper shape
to maximize thrust.”
Avient’s Complēt MT composite materials enable up to
20% more impact resistance than standard long fiber
reinforced materials.
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
IMPACT
PROTECTION
D E S I G N A N D M A T E R I A L S O L U T I O N S
Avient Corporation 1
PROJECT KICK OFF
B R I E F
Application: Protective sports equipment
Challenge: Provide functional material to protect
against impact for chest protector
Requirements:
• Compact - reduce thickness and weight for
improved comfort and functionality
• Meet EN standards
• EN1621-1 level 2 & EN1621-2 level 1
• Eliminate the use of foam and glue
• Be waterproof and easy to clean
• Sustainable
• Easy to prototype & considers manufacturing
efficiency
Avient Corporation 2
VIBRATION DAMPING TECHNOLOGY (VDT)
H O W D O E S I T W O R K ?
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
Avient Corporation 6
• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
Avient Corporation 8
• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/sites/default/files/2021-05/avnt-tpe-beginner-guide-fin.pdf
Is TPE the best material for
my products?
This means a large volume of product (anywhere from tens of
thousands to over a million units) can be created by heating the TPE blend and
injecting it into a mold, where the TPEs cool and form the desired shape.
This ability
to flow freely in a near-melted state is an
important property because it allows TPEs
to be molded into any shape you want.
https://www.avient.com/sites/default/files/2021-11/carbon-fiber-reinforced-product-bulletin.pdf
These
profiles allow for the replacement of metal,
wood and other less efficient materials in order
to improve overall product performance while
reducing weight, cost and complexity.
KEY CHARACTERISTICS
• Exceptional strength-to-weight ratio
• Corrosion resistance
• High temperature performance
• Laminates available in continuous lengths
• Specialty surface treatments available to
improve bonding
• Full machining capabilities (surface
modification, drilling, shaping, waterjet, etc.)
• Custom sizes, profiles, tooling design and
prototyping available for specific applications
USES AND APPLICATIONS
Transportation - Automotive chassis, automotive
body panels, marine stringer systems, floor
strengthening and stability reinforcement
Consumer - Watersports paddles, sporting goods
sticks, tent poles, fishing rods, archery bow limbs
and arrow shafts, bicycle frames, sail battens
Infrastructure & Construction - Bridge support
and retrofitting repair, support beams, concrete
reinforcement
Healthcare - Orthopedic external fixators
Energy - Wind turbine blades and stiffeners
PRODUCT BULLETIN
Property CFRP Barstock, Laminates &
Pultruded Profiles
Resin Epoxy, Vinyl ester
Tensile Strength 400–500 ksi 2758–3447 MPa
Flexural Strength 130–350 ksi 896–2413 MPa
Flexural Modulus 18–22 msi 124–152 GPa
Glass Transition Temperature 149–320 °F 65–160 °C
Density 0.056–0.060 lb/in3 1.54–1.65 g/cm3
TECHNICAL PROPERTIES (Typical Values)
1.844.4AVIENT
www.avient.com
Copyright © 2021, Avient Corporation.
Processing conditions can cause material properties to shift from the values stated in the information.
https://www.avient.com/sites/default/files/2024-03/Gravi-Tech Product Bulletin_A4.pdf
Using a variety of metallic fibers and
particles, these compounds have densities
similar to traditional metals, while offering
design and processing flexibility because of the
polymer matrix, which can be extruded, molded,
calendered, or thermoformed into the final
desired shape.
Several grades
of Gravi-Tech composites used for radiation-
shielding applications provide protections similar
to traditional lead-based materials, yet these
Gravi-Tech polymer-metal composites are 37
percent lighter.
Processing conditions can cause material properties to shift from the values stated in the information.
https://www.avient.com/sites/default/files/resources/PDI_Healthcare_Brochure_2011_0.pdf
PDI) is a complete solutions provider of plastics testing and polymer
consulting within the medical materials and device industries.
The challenge for PDI
was to assure the polymer portion of the device would maintain its load-bearing
properties without undergoing an excessive permanent change in shape, as
well as to optimize and characterize the polymer-to-titanium bond.
The challenge for PDI
was to assure the polymer portion of the device would maintain its load-bearing
properties without undergoing an excessive permanent change in shape, as
well as to optimize and characterize the polymer-to-titanium bond.
https://www.avient.com/sites/default/files/resources/FAQs%2520for%2520PolyOne%2520GHS%2520Requirements%2520Ver%252006%2520April%25202015.pdf
Therefore, they recommend a non-carcinogenic classification of these materials under GHS.
No, GHS elements (including diamond shaped pictograms) are not to replace or modify how hazardous
products are labeled for transport.
Department of Transport (DOT) will still require
their diamond shaped labels as well as the applicable written information aside from GHS label elements
for the transport of chemicals.
https://www.avient.com/knowledge-base/article/beginner-s-guide-tpe
Is TPE the best material for my products?
This means a large volume of product (anywhere from tens of thousands to over a million units) can be created by heating the TPE blend and injecting it into a mold, where the TPEs cool and form the desired shape.
This ability to flow freely in a near-melted state is an important property because it allows TPEs to be molded into any shape you want.
https://www.avient.com/sites/default/files/2020-09/sem-tpes-for-anti-vibration-feet-application-bulletin.pdf
Withstand wear and tear – Avient TPEs can reduce
vibration, maintain their shape and resist tears over
time despite prolonged vibration.
Processing conditions can cause material properties to shift from the values stated in the information.
Processing conditions can cause material properties to shift from the values stated in the information.