https://www.avient.com/sites/default/files/2023-11/Cesa Clean Processing Usage Guide.pdf
GUIDELINES FOR USING CESA CLEAN ADDITIVES
• Cesa Clean works best when molded maintaining normal (injection)
pressure/shear
• For best results, Avient recommends a “Running Color Change”
which eliminates breaks in the molding cycle
• Since the Cesa Clean concentrate will expand, it is recommended
to reduce the shot size by 20%
• It is designed for use at a let-down ratio (LDR) of 3.0% or (33:1); however,
use rate can vary depending on the severity of the contamination but
typically is 2.0–4.0% (a use rate higher than 6.0% may not have any
positive affect on the cleaning performance)
• Using Cesa Clean as a routine part of your color change rotation will
allow faster changes and consume a minimal amount of raw material
- Note: If the manifold is not cleaned routinely, this process may be
more time consuming and additional material will be required
• It is best to process at your normal polymer processing temperatures
- For best performance, stock temperature should be at least 400°F
- If 400°F is achieved during the purging process, no additional
activation will occur during the reprocessing of regrind
- All parts produced during the “Running Purge Cycle” should be
captured as regrind, resulting in a scrap-free color change
- If using sequential gates, open and close all gates at the same time
while purging the tool
- If contamination appears to be coming from one gate, open and
close first, and for an extended period of time, to force more material
through this location
- When cleaning in this manner, pay close attention to shot size
- Parts containing the previous or new color plus any Cesa Clean
can be used as regrind
INTRODUCING CESA CLEAN TO YOUR PROCESS
Hand Blend
• Hand weigh enough of the Cesa Clean and
natural resin mix to equate to 3–5 times the
barrel capacity
• Use rate should be 3.0% or 33:1 for routine
cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• Note: Do not attempt to vacuum load more than
15 feet from source as stratification/separation
may occur
Volumetric Feeder
• Calibrate feeder to dispense 3.0% or 33:1 for
routine cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• This style of feeder is highly recommended for
at-the-throat metering of Cesa Clean
Blending Units
Most blenders have an extra bin for an additive
• Fill the additive bin with Cesa Clean
• Set blender to introduce the Cesa Clean at
2.0 to 4.0%
• Note: Do not air convey any further than 15 feet
as Cesa Clean has a high density and may separate
from the mix.
GETTING STARTED
TIMING IS THE KEY TO A RUNNING
COLOR CHANGE
Hand Blend
• Have the purge blend ready to load
• If hopper contains a mixture of resin, color and/
or regrind, it should be run dry or drained before
beginning the color change, keeping the screw
full so press cycle continues
• Run the main resin hopper dry or shut off hopper
to hand feed at the throat
• Once press is clean, slide hopper in place
and proceed with next color-resin blend
• The next color can be added while Cesa Clean is
still in the barrel
• When splay is no longer visible in parts, reset shot
size, parts should be ready to pack
(Single) Volumetric/Gravimetric Metering Unit
at the Throat
• Empty and clean feeder while press continues
to run
• Add Cesa Clean to the feeder color hopper and
calibrate to a 3.0% use rate
• When press is clean, start next color
• When splay is no longer visible in parts, reset shot
• Note: If an open/unused secondary feeder is
installed, use it for the Cesa Clean concentrate
Central Blending Unit
• Thoroughly clean unit while continuing to mold
parts, keeping a resin feed to the press
• Using a clean open hopper or regrind hopper, add
the Cesa Clean concentrate
• Set blender for additive/color to 3.0%
• Once press is clean, drain hopper and/or central
blending unit while continuing to mold parts
• Begin new color and continue to mold parts
• When splay is no longer visible in parts, reset shot
Process Adjustments That Can Help
• Increase back pressure
• Increase screw speed
• Increase injection speed (in some tools maximum
injection speed can facilitate cleaning)
• Reduce mold close time (faster cycle)
• Always remember a stock temperature of 400°F
is essential
When press and tool are clean, return all settings to
standard production process profile.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2021-01/avient-switzerland-gmbh-published-commercial-register.pdf
I SHAB
Arlesheim, 04.1 2.2O2O 07 :34 Fortsetzung auf der folgenden Seite
Handelsregisteramt des Kantons Basel-Landschaft BASEL
LANDSCHAFT
Jlt
cHE-112.279.714 Avient Switzerland GmbH Muttenz 2
Alle Eintragungen
Ref TR-Nr TR-Datum SHAB SHAB-Dat.
Er enthält
alle gegenwärtig für diese Firma aktuellen Eintragungen sowie
al lfäll ig seil 02.1 2.2020 gestrichene Eintragungen.
Auf besonderes
Verlangen kann auch ein Auszug erstellt werden, der lediglich alle
gegenwärtig aktuellen Eintragungen enthält.
https://www.avient.com/sites/default/files/2020-07/avient-abac-germany-200717.pdf
Unsere Verantwortung
Alle Führungskräfte und Mitarbeiter von Avient sowie alle
Drittparteien, die im Auftrag von Avient handeln, sind dafür
verantwortlich, diese Richtlinie zu verinnerlichen und
einzuhalten.
Diese
Anforderungen gelten für alle unsere Geschäftsaktivitäten
an allen unseren Standorten und werden mithilfe der
Standardbuchhaltungsregeln und -verfahren von Avient
umgesetzt.
Alle Berichte werden vertraulich behandelt, soweit
dies möglich ist.
https://www.avient.com/sites/default/files/2023-12/Avient Quality Policy - Dec 18 2023%5B83%5D.pdf
We listen - To customers’ needs to deliver unique, innovative
solutions
• We do it right - The first time to provide defect-free materials
• We deliver - A consistent product on time
Our commitment to continuous improvement and operational excellence
drives our actions and decision-making – all with the goal of making Avient
the preferred provider of specialized materials, services, and solutions to
customers around the world.
Avient is committed to use the Quality Management System (QMS) to
satisfy all applicable customer and regulatory requirements.
All associates have a
responsibility to ensure Avient achieves its intended results.
https://www.avient.com/sites/default/files/2020-08/wilflex-ghosting-tips-techniques.pdf
Even if all the other factors are in place, the chances of
experiencing ghosting are drastically diminished if no
humidity is present.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2023-01/Mevopur Healthcare Functional Additives_Laser Welding Additives for Medical Devices Application Bulletin.pdf
You have the responsibility to conduct full-scale end-product performance testing to determine
suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
It is the responsibility of the medical device manufacturer and the person placing the medical device on the market to ensure compliance of the medical device with all applicable laws and regulations, including
the suitability of all raw materials and components used for its manufacture.
https://www.avient.com/sites/default/files/2023-09/Color _ Additive Masterbatches for E_E Application Bulletin_A4.pdf
All concentrates are formulated for easy
processing on standard dosing systems.
OnColor™ UL 94 Colorants*
• More than 2,000 recognized concentrates
available worldwide in all color options
• HB rating for most of PP, PS, ABS, PC/ABS, PBT,
PA, PA-GF, TPU generic resins
• V-0, V-1, V-2 and 5VA/5VB ratings for more than
200 specific engineering resins
• Master file of recognized concentrates with
scope of use accessible in the UL product finder
• Development of custom products for specific
resins upon request
• Compliance Letters available for REACH and
RoHS
Cesa™ Flame Retardant Additives
for Glow Wire
• Fire performance in line with different levels of
Glow Wire temperatures (IEC 60695-2-12)
• Let-Down Ratio adjustable to reach different
levels of Glow Wire temperatures
• Non-halogen (in accordance with IEC 61249-
2-21) and non-HBCD** solutions
• Wide range of solutions adapted to different
polymers (PP, PS, PC)
• Color and flame retardants can be combined
in one product
• Compliance Letters available for REACH
and RoHS
APPLICATION BULLETIN
* Solutions also sold as Renol™ UL 94 Colorants
APPLICATION
POLYMER
GWFI
TEMPERATURE
TYPICAL
LET-DOWN RATIO CONTENT
HIPS 750–960°C 5–10% Non-HBCD
flame retardant**
PC 850–960°C 2–4% Non-halogen in accordance
with IEC 61249-2-21
PP homopolymer 850–960°C 4% Non-halogen in accordance
with IEC 61249-2-21
PP copolymer 850–960°C 4–8% Antioxidant - metal
deactivator
** Non-HBCD means that Hexabromocyclododecane (HBCD) is neither used as starting material during the mixing phase of our products nor
intentionally added during production, but it cannot be excluded that it is not present at level of ubiquitous traces in any of the raw materials
used in manufacturing of our products.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2020-08/colormatrix-optica-toner-dispersions-tech-bulletin-a4.pdf
ColorMatrix™ Optica™ Global PRT Toner Dispersions
Handling and Usage
ColorMatrix Optica Global PRT Red and Blue
dispersion toners are intended for use primarily
in PET bottle polymer production processes
and, although they are suitable for all polyester
manufacturing processes, are used successfully
throughout the world on all types of PET
production technologies.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2020-10/demystifing-cmf-brochure.pdf
COLOR, MATERIAL & FINISH DESIGN SERVICE
FIVE WAYS TO BRING CLARITY TO COLOR, MATERIAL
& FINISH SELECTION
D E M Y S T I F Y I N G C M F
FINDING THE RIGHT BALANCE BETWEEN LOOK,
FEEL AND FUNCTION IS IMPORTANT
BUT CHALLENGING
NEARLY 90% OF ALL PURCHASE DECISIONS ARE MADE SUBCONSCIOUSLY.
This includes in-depth
analysis to identify key points of differentiation for your
product, plus a visualization tool that captures
all of your requirements.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2020-10/tpes-for-automotive-fasteners-clips-product-bulletin-1.pdf
GLS™ TPE
AUTOMOTIVE SOLUTIONS
ENABLE LONG-TERM
PERFORMANCE
WITH TPEs FOR
FASTENERS AND CLIPS
The average length of vehicle ownership is on the rise, placing greater demands on all elastomeric materials
to maintain long-term sealing performance in fasteners and clips.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.