https://www.avient.com/products/polymer-additives/fiber-additives
Cesa™ Non-PFAS Process Aid for Extrusion
NEUSoft™ Thermoplastic Polyurethanes
Polymer Jacket Extrusion
https://www.avient.com/products/polymer-additives/processing-enhancement-additives/cesa-additives-polyolefin-films
Cesa™ Non-PFAS Process Aid for Extrusion
NEUSoft™ Thermoplastic Polyurethanes
Polymer Jacket Extrusion
https://www.avient.com/knowledge-base/article/composites-explained?rtype[]=1164
Common thermoset formulations include polyester, vinyl ester, epoxy and polyurethane (PU).
https://www.avient.com/knowledge-base/article/composites-explained
Common thermoset formulations include polyester, vinyl ester, epoxy and polyurethane (PU).
https://www.avient.com/products/polymer-additives/biopolymer-colorants-and-additives
Cesa™ Non-PFAS Process Aid for Extrusion
NEUSoft™ Thermoplastic Polyurethanes
Polymer Jacket Extrusion
https://www.avient.com/products/printing-and-marking-inks/colorant-chromatics-inks
PTFE Dispersed Pigments: Colorant Chromatics™
Compatible with normal PTFE extrusion processes, add color to PTFE parts
https://www.avient.com/sites/default/files/2024-11/Dispersions Healthcare Industry Bulletin.pdf
INDUSTRY BULLETIN
DISPERSIONS IN
HEALTHCARE
TECHNOLOGY DESCRIPTION TYPICAL APPLICATIONS
Silicone Colorant Dispersions Biocompatible, conformable silicone rubber colorants
that deliver lightfastness and aesthetic appeal
• 3D medical silicone printing
• Anatomical models and surgical guides
• External prosthetics and orthotics
• Medical ventilation/respiratory masks
• Dental and medical tools and equipment
Silicone Additive Dispersions Silicone additive solutions formulated to provide chemical
resistance, durability, and enhanced physical properties
Rubber Colorant Dispersions
Durable rubber colorants formulated for optimal
dispersion and lot-to-lot consistency to promote
ease of handling
• Medical devices and tools
• Vibration and shock control for medical
equipment
• Drug delivery devices
Urethane Colorant Dispersions Versatile urethane colorants that streamline production
and enhance quality
• Foam enclosures/support for medical tools
and equipment
• Medical and surgical devices
• Physical therapy tools
Epoxy Colorant Dispersions
Long-lasting, hygienic epoxy colorants that provide
high-cost efficiency, stability, and customization
opportunities
• Healthcare facility floor coatings
Vinyl Colorant Dispersions
Vinyl colorants developed for applications where
dispersion, uniformity, compatibility, and cleanliness
are essential
• Medical equipment
Aqueous Additive Formulations
Functional additives stabilized, suspended, and dispersed
in water that shorten development cycles, streamline
operations, and can be customized to meet specific
requirements
• Medical gloves
• Wound care
Electrically Conductive
Additives for Silicone
Innovative silicone additives to provide high conductivity
and lower filler loadings
• Neurostimulation electrode pads
• Medical tools and equipment
Laser Marking Additives for
Silicone
Dispersions containing laser absorbers and color formers
that eliminate the need for secondary etching while
promoting chemical resistance, mechanical property
retention, and production efficiency
• 3D medical silicone printing
• Anatomical models and surgical guides
• External prosthetics and orthotics
• Medical ventilation/respiratory masks
• Medical devices
Surface Modification Additives
for Silicone
Non-oil based silicone additives that reduce tackiness
and enhance smoothness of the cured compound
• Dental tools and equipment
• Medical devices, tools, and equipment
Self-Bonding Silicone Silicone compounds able to bond to various substrates
without prime coating
• Medical tools and equipment
This listing represents standard Avient dispersion technologies and addresses common healthcare applications,
but we can work with you to explore additional options.
Medical devices and equipment are at
the forefront of this change, with innovations in
diagnostic tools, surgical systems, and wearable
health monitors reshaping patient care.
However, they
can also introduce new challenges in developing the
high-performing and cost-effective products needed
to help doctors and medical practitioners deliver
treatments that will improve patient outcomes.
https://www.avient.com/news/avient-showcase-newest-additions-its-healthcare-portfolio-mdm-west-2025
This includes introducing Cesa™ Non-PFAS Low-Retention Additives and launching an expanded NEUSoft™ Thermoplastic Polyurethanes (TPUs) portfolio with an express color palette.
Likewise, Mevopur functional additives can help to protect or enhance the performance of polymers used in medical devices, diagnostics, or pharmaceutical packaging.
Pre-tested for USP Class VI compliance, they are excellent for use in specialty medical devices, surgical devices, and other vital healthcare applications.
https://www.avient.com/sites/default/files/2020-08/2020-hammerhead-application-install-guide.pdf
MARINE PLYWOOD
Hammerhead™ panels are three times lighter than marine plywood
MOISTURE ABSORPTION % weight change due to water absorption for selected
composites and marine plywood
10000
60000
110000
160000
210000
260000
310000
360000
0.5 0.75 1 1.25 1.5
F
le
x
u
ra
l
R
it
y
-
lb
/
2
Panel Thickness - in
Hammerhead™ 5.3lb/in^3 Core Density Hammerhead™ 8.4lb/in^3 Core Density Plywood
— Hammerhead™ 5.3 lb/ft3 Core Density
— Hammerhead™ 8.4 lb/ft3 Core Density
— Marine Plywood
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0 10 20 30 40 50 60 70 80 90 100
%
W
t
C
a
g
Immersion Time - Days
.50" Hammerhead™ .75" Hammerhead™ 1" Hammerhead™ 1.50" Hammerhead™
.50" marine plywood .75" marine plywood 1" marine plywood
Fl
ex
ur
al
R
ity
-
lb
-in
2
INSTALLATION INSTRUCTIONS
CUTTING & DRILLING
Recommended blade: Industrial fine cut-off saw blade, 10" x 80 teeth 38° ATB grind with 5/8" bore,
PTFE coating
Recommended router bits: 3/8" diameter, 4 flute TiAlN (titanium aluminum nitride) coated carbide bit
FORMING
Apply localized 400˚F heat at a length proportional to the panel thickness (see equation below)
and bend to shape.
BREAK STRENGTH
(LBS)
Hammerhead™
with 5.3 lb/ft3
2 in 420
Hammerhead™
with 8.4 lb/ft3
2 in 332
Marine Plywood 2 in 984
Glass/Polyester with
Balsa Core 2 in 1298
Hammerhead™
with 5.3 lb/ft3
Core Density -
ITW Plexus
NA 501
Hammerhead™
with 8.4 lb/ft3
Core Density -
ITW Plexus
NA 1156
Hammerhead™
with 8.4 lb/ft3
Core Density -
Crestomer
1152PA Adhesive
NA 1530
Hammerhead™
with 8.4 lb/in3
Core Density -
Crestomer
M1-30 Adhesive
NA 1471
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE MANUFACTURER
AVERAGE
BOND
STRENGTH
(PSI)
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 Lord 2281 184 Substrate
Cohesive
2k Acrylic SA1-705 GRY1 AccraLock 2211 78 Substrate
2k Acrylic Plexus MA420 ITW 2171 262 Substrate
2k Acrylic SA10-05 Blk1 AccraLock 2102 138 Substrate
2k Urethane 75451 Lord 2047 68 Cohesive
2k Acrylic SA1-705 GRY 1:2 AccraLock 1966 68 Substrate
2k Acrylic Scotchweld 8010 3M 1907 61 Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue 1885 432 Cohesive
2k Acrylic Crestabond PP-04 Scott Bader 1873 281 Substrate
2k Acrylic SA10-05 Blk 10:2 AccraLock 1779 127 Cohesive
2k Urethane 75422 Lord 1716 190 Cohesive
Adhesive
2k Urethane 75452 Lord 1535 98 Adhesive
2k Methacrylate Polyfuse Icon
Containment 1610 98 Adhesive
INTERMEDIATE ADHESION
2k Acrylic FA10-05 Blk
C010817 AccraLock 724 58 Cohesive
2k Acrylic FA10-05 Blk1 AccraLock 722 44 Cohesive
2k Epoxy Loctite Epoxy
Instant Mix Loctite 508 81 Adhesive
2k Epoxy Gorilla Glue Epoxy Gorilla Glue 341 198 Adhesive
NOT RECOMMENDED
2k Epoxy Loctite Epoxy
Marine Loctite 0 0 No bond
ADHESIVE SELECTION
Brands identified are owned by the manufacturers of the adhesive products.
1 surface sanded with 220 grit scuff prep 2 surface primed with 459T
FASTENER TYPE BENEFITS CONSIDERATIONS
Through-Bolting Best mechanical
locking system
Need back side
access to panel
Screw-In Anchor Highest pullout
strength Requires pilot hole
Cup Washer Spreads
compressive load
Requires relief hole;
For substructure and
hard point attachment
Wide Grip
(Bulb-Style)
Rivet
Ease of use—no
installation torque
limitations
For lower
load attachments
Sheet Metal or
Wood Screw
Readily available,
low cost
Penetrate both skins
for improved pullout
Shoulder Washer Limits
compressive load
Requires relief hole;
For substructure and
hard point attachment
For more information on installation, adhesives, and fasteners
for specific applications, please contact Avient.
https://www.avient.com/sites/default/files/2023-12/Polystrand Thermoplastic Composite Panel Application _ Install Guide.pdf
Example: Deflection for 24 inch panel = Chart value *[12 / 24]
Performance Comparison
Hammerhead Panels and Marine Plywood
INSTALLATION INSTRUCTIONS
∠Θ°
CUTTING & DRILLING
Recommended blade: Industrial fine cut-off saw blade, 10" x 80 teeth 38° ATB grind with 5/8" bore,
PTFE coating
Recommended router bits: 3/8" diameter, 4 flute TiAlN (titanium aluminum nitride) coated carbide bit
PANEL SHAPING
• Determine bend angle
• Cut relief
• Heat core to softening point
• Bend, hold, and cool
• Glue joint for added strength
FINISHING
Gel coat finish is possible with minimal surface preparation.
GL
AS
S/
EP
OX
Y
TA
B
M
AT
ER
IA
L
N
O
T
AB
BREAK
Hammerhead with
5 lb/ft3 (80 kg/m3)
420 lbs
191 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
2 in
370 lbs
168 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
332 lbs
151 kg
984 lbs
446 kg
Glass/Polyester
with Balsa Core
1298 lbs
589 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 501 lbs
227 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density -
ITW Plexus MA420
Adhesive
NA 839 lbs
381 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 1156 lbs
524 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
Crestomer
1152PA Adhesive
NA 1530 lbs
694 kg
Hammerhead with
8 lb/in3 (135 kg/m3)
Core Density -
Crestomer
M1-30 Adhesive
NA 1471 lbs
667 kg
Mixed Conditions
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE MANUFACTURER
AVERAGE
BOND
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 LORD 2281 psi
15.73 MPa
184 psi
1.27 MPa
Substrate
Cohesive
2k Acrylic SA1-705 GRY1 ACRALOCK 2211 psi
15.24 MPa
78 psi
0.54 MPa Substrate
2k Acrylic Plexus MA420 ITW 2171 psi
14.97 MPa
262 psi
1.81 MPa Substrate
2k Acrylic SA10-05 Blk1 ACRALOCK 2102 psi
14.49 MPa
138 psi
0.95 MPa Substrate
2k Urethane 75451 LORD 2047 psi
14.11 MPa
68 psi
0.47 MPa Cohesive
2k Acrylic SA1-705 GRY 1:1 ACRALOCK 1966 psi
13.56 MPa
68 psi
0.47 MPa Substrate
2k Acrylic Scotch-Weld 8010 3M 1907 psi
13.15 MPa
61 psi
0.42 MPa Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue 1885 psi
13.00 MPa
432 psi
2.98 MPa Cohesive
2k Acrylic Crestabond PP-04 Scott Bader 1873 psi
12.91 MPa
281 psi
1.94 MPa Substrate
2k Acrylic SA10-05 Blk 10:1 ACRALOCK 1779 psi
12.27 MPa
127 psi
0.88 MPa Cohesive
2k Urethane 75422 LORD 1716 psi
11.83 MPa
190 psi
1.31 MPa
Cohesive
Adhesive
2k Urethane 75452 LORD 1535 psi
10.58 MPa
98 psi
0.68 MPa Adhesive
2k Methacrylate PolyFuse Icon
Containment
1610 psi
11.10 MPa
98 psi
0.68 MPa Adhesive
INTERMEDIATE ADHESION
2k Acrylic FA10-05 Blk
C010817 ACRALOCK 724 psi
4.99 MPa
58 psi
0.40 MPa Cohesive
2k Acrylic FA10-05 Blk1 ACRALOCK 722 psi
4.98 MPa
44 psi
0.30 MPa Cohesive
2k Epoxy Loctite Epoxy
Instant Mix Loctite 508 psi
3.50 MPa
81 psi
0.56 MPa Adhesive
2k Epoxy Gorilla Epoxy Gorilla Glue 341 psi
2.35 MPa
198 psi
1.37 MPa Adhesive
NOT RECOMMENDED
2k Epoxy Loctite Epoxy
Marine Loctite 0 0 No bond
ADHESIVE SELECTION
Brand names of the adhesives are owned by the respective manufacturers.