https://www.avient.com/resources/safety-data-sheets?page=4125
DNU Geon(TM) V5703-10 Pink Molding Plastiso
Certificate of Analysis (COA) - labeled as "Material"
https://www.avient.com/news/avient-announces-expansion-neusoft-tpu-manufacturing-china-medtec-china-2024-enhancing-service-apac-customers
Meanwhile, its compatibility with high-speed processing methods such as extrusion and injection molding provides additional flexibility that enables manufacturers to develop multi-material medical devices more efficiently.
Avient's Suzhou facility operates under ISO 13485 quality management system certification, complying with the leading standards in medical device manufacturing.
https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
ESTABLISHING A PROCESS – THE SCIENTIFIC MOLDING METHOD The scientific method of molding is a way of creating the largest processing window for the mold and material.
Injection Mold Design Engineering.
Injection Molding Handbook. 2nd ed.
https://www.avient.com/sites/default/files/2020-09/edgetek-processing-guide.pdf
MOLD DESIGN RECOMMENDATIONS Gates • Many different types of gates can be used such as pin, fan, tunnel, tab and edge gates.
Half-round runners are not recommended. • Only naturally balanced runner systems (“H” pattern) are recommended. • Runner diameters larger than 0.150" (3.8mm) and not exceeding 0.375" (9.5mm) are recommended. • Step each 90° bend in the system down in size (from sprue to gate) approximately 1/16" (1.5mm) to reduce pressure drop. • Place vents at each 90° intersection and vent to atmosphere. • Hot runner molds are acceptable and should be sized by the manufacturer.
PROBLEM CAUSE SOLUTION Excessive Shrink Too much orientation • Increase packing time and pressure • Increase hold pressure • Decrease melt temperature • Decrease mold temperature • Decrease injection speed • Decrease screw rpm • Increase venting • Increase cooling time Not Enough Shrink Too little orientation • Decrease packing pressure and time • Decrease hold pressure • Increase melt temperature • Increase mold temperature • Increase injection speed • Increase screw rpm • Decrease cooling time Burning Melt and/or mold temperature too hot Mold design Moisture • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease injection speed • Clean, widen and increase number of vents • Increase gate size or number of gates • Verify material is dried at proper conditions Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature • Decrease back pressure • Increase screw decompression • Verify material has been dried at proper conditions Weld Lines Melt front temperatures too low Mold design • Increase pack and hold pressure • Increase melt temperature • Increase vent width and locations • Increase injection speed • Increase mold temperature • Decrease injection speed • Increase gate size • Perform short shots to determine fill pattern and verify proper vent location • Add vents and/or false ejector pin • Move gate location Warp Excessive orientation Mold design • Increase cooling time • Increase melt temperature • Decrease injection pressure and injection speed • Increase number of gates Sticking in Mold Cavities are overpacked Mold design Part is too hot • Decrease injection speed and pressure • Decrease pack and hold pressure • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase cooling time • Increase draft angle • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase cooling time TROUBLESHOOTING RECOMMENDATIONS PROBLEM CAUSE SOLUTION Incomplete Fill Melt and/or mold temperature too cold Mold design Shot Size • Increase nozzle and barrel temperatures • Increase mold temperature • Increase injection speed • Increase pack and hold pressure • Increase nozzle tip diameter • Check thermocouples and heater bands • Enlarge or widen vents and increase number of vents • Check that vents are unplugged • Check that gates are unplugged • Enlarge gates and/or runners • Perform short shots to determine fill pattern and verify proper vent location • Increase wall thickness to move gas trap to parting line • Increase shot size • Increase cushion Brittleness Melt temperature too low Degraded/Overheated material Gate location and/or size • Increase melt temperature • Increase injection speed • Measure melt temperature with pyrometer • Decrease melt temperature • Decrease back pressure • Use smaller barrel/excessive residence time • Relocate gate to nonstress area • Increase gate size to allow higher flow speed and lower molded-in stress Fibers on Surface (Splay) Melt temperature too low Insufficient packing • Increase melt temperature • Increase mold temperature • Increase injection speed • Increase pack and hold pressure, and time • Increase shot size • Increase gate size Sink Marks Part geometry too thick Melt temperature too hot Insufficient material volume • Reduce wall thickness • Reduce rib thickness • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase shot size • Increase injection rate • Increase packing pressure • Increase gate size Flash Injection pressure too high Excess material volume Melt and/or mold temperature too hot • Decrease injection pressure • Increase clamp pressure • Decrease injection speed • Increase transfer position • Decrease pack pressure • Decrease shot size • Decrease injection speed • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease screw speed TROUBLESHOOTING RECOMMENDATIONS www.avient.com Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-09/lubrione-processing-guide.pdf
MOLD DESIGN RECOMMENDATIONS Gates • Many different types of gates can be used such as pin, fan, tunnel, tab and edge gates.
Half-round runners are not recommended. • Only naturally balanced runner systems (“H” pattern) are recommended. • Runner diameters larger than 0.150" (3.8mm) and not exceeding 0.375" (9.5mm) are recommended. • Step each 90° bend in the system down in size (from sprue to gate) approximately 1/16" (1.5mm) to reduce pressure drop. • Place vents at each 90° intersection and vent to atmosphere. • Hot runner molds are acceptable and should be sized by the manufacturer.
PROBLEM CAUSE SOLUTION Incomplete Fill Melt and/or mold temperature too cold Mold design Shot Size • Increase nozzle and barrel temperatures • Increase mold temperature • Increase injection speed • Increase pack and hold pressure • Increase nozzle tip diameter • Check thermocouples and heater bands • Enlarge or widen vents and increase number of vents • Check that vents are unplugged • Check that gates are unplugged • Enlarge gates and/or runners • Perform short shots to determine fill pattern and verify proper vent location • Increase wall thickness to move gas trap to parting line • Increase shot size • Increase cushion Brittleness Melt temperature too low Degraded/Overheated material Gate location and/or size • Increase melt temperature • Increase injection speed • Measure melt temperature with pyrometer • Decrease melt temperature • Decrease back pressure • Use smaller barrel/excessive residence time • Relocate gate to nonstress area • Increase gate size to allow higher flow speed and lower molded-in stress Fibers on Surface (Splay) Melt temperature too low Insufficient packing • Increase melt temperature • Increase mold temperature • Increase injection speed • Increase pack and hold pressure, and time • Increase shot size • Increase gate size Sink Marks Part geometry too thick Melt temperature too hot Insufficient material volume • Reduce wall thickness • Reduce rib thickness • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase shot size • Increase injection rate • Increase packing pressure • Increase gate size Flash Injection pressure too high Excess material volume Melt and/or mold temperature too hot • Decrease injection pressure • Increase clamp pressure • Decrease injection speed • Increase transfer position • Decrease pack pressure • Decrease shot size • Decrease injection speed • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease screw speed TROUBLESHOOTING RECOMMENDATIONS PROBLEM CAUSE SOLUTION Excessive Shrink Too much orientation • Increase packing time and pressure • Increase hold pressure • Decrease melt temperature • Decrease mold temperature • Decrease injection speed • Decrease screw rpm • Increase venting • Increase cooling time Not Enough Shrink Too little orientation • Decrease packing pressure and time • Decrease hold pressure • Increase melt temperature • Increase mold temperature • Increase injection speed • Increase screw rpm • Decrease cooling time Burning Melt and/or mold temperature too hot Mold design Moisture • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease injection speed • Clean, widen and increase number of vents • Increase gate size or number of gates • Verify material is dried at proper conditions Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature • Decrease back pressure • Increase screw decompression • Verify material has been dried at proper conditions Weld Lines Melt front temperatures too low Mold design • Increase pack and hold pressure • Increase melt temperature • Increase vent width and locations • Increase injection speed • Increase mold temperature • Decrease injection speed • Increase gate size • Perform short shots to determine fill pattern and verify proper vent location • Add vents and/or false ejector pin • Move gate location Warp Excessive orientation Mold design • Increase cooling time • Increase melt temperature • Decrease injection pressure and injection speed • Increase number of gates Sticking in Mold Cavities are overpacked Mold design Part is too hot • Decrease injection speed and pressure • Decrease pack and hold pressure • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase cooling time • Increase draft angle • Decrease nozzle and barrel temperatures • Decrease mold temperature • Increase cooling time TROUBLESHOOTING RECOMMENDATIONS Note: These are general processing conditions.
https://www.avient.com/sites/default/files/2021-09/cai-biopolymers-brochure-2021.pdf
Use of Biopolymers in Packaging Types Introduction to Biopolymers Less Frequently Used More Frequently Used Single Use Bottles Single Use Cups, Tubs & Trays Clothing Packaging Bags Pre-packed Fruit Bags Vegetable Bags Coffee Capsules Carrier Bags Fruit Labels Fast Food Trays (closed system) Teabags Biowaste Bags To ensure compliance with requirements and regulations, suitable certification is of crucial importance.
Avient is a TÜV Austria certified masterbatch supplier and can help support and secure the full certification process of a final part.
In compliance with certification requirements, Avient biocolorants can offer a large spectrum of color possibilities supporting differentiation and appeal at consumer level.
https://www.avient.com/sites/default/files/2024-10/Hydrocerol Chemical Foaming Agents Brochure.pdf
They are suitable for injection molding, extrusion, and blow molding.
Weight reductions of 10 to 20% can be achieved in injection-molded plastic components such as interior trim parts, dashboard carriers, door parts, glove boxes, and blow-molded parts such as air duct systems.
Additional advantages include shorter injection molding cycle times and improved part dimensional stability.
https://www.avient.com/sites/default/files/resources/TRA%2520-%25202016%2520Annual%2520Report%2520for%252017%2520Tideman.pdf
Business Number: 898451794 Mailing Address: Address Line 1: 17 Tideman Drive City, Province/Territory, Postal Code: Orangeville Ontario L9W3K3 Country: Canada Facility Name: Orangeville Compound NAICS Code: 326198 NPRI ID: 4358 Physical Address: Address Line 1: 17 Tideman Drive City, Province/Territory, Postal Code: Orangeville Ontario L9W3K3 Country: Canada Latitude: 43.91230 Longitude: 80.11300 Number or Permit Number: ON9820023 Government Department, Agency, or Program Name: Ontario MOE Hazardous Waste Generator Number Number or Permit Number: 07786DZLMV Government Department, Agency, or Program Name: Certificate of Approval Air Number or Permit Number: 56265DFQF2 Government Department, Agency, or Program Name: Certificate of Approval Industrial Sewage Works Contact Type Technical Contact, Company Coordinator Name: Brian Greer about:/V003/Html http://www.canada.gc.ca/home.html http://www.servicecanada.gc.ca/eng/home.shtml http://www.canada.gc.ca/aboutgov-ausujetgouv/depts/menu-eng.html https://ec.ss.ec.gc.ca/auth/en/Services about:blank# about:blank# about:blank# about:/V003/Logout_Deconnexion http://ec.gc.ca/default.asp?
No Did the facility complete any pollution prevention activities in the current NPRI reporting year No Report Submission and Electronic Certification NPRI Electronic Statement of Certification Specify the language of correspondence English Comments (optional) I hereby certify that I have exercised due diligence to ensure that the submitted information is true and complete.
https://www.avient.com/sites/default/files/2023-05/SEM Services Capabilities Overview Brochure.pdf
We then provide vital insight into the material selection, design, molding, and manufacturability to solve the biggest challenges.
Product Validation Molding With Customer Tooling • Avient also has the ability to bring customer tooling onsite to conduct trials.
Application Demonstrator Molds Functional Performance Demonstrator Molds Structural Performance Demonstrator Molds COMPUTER-AIDED ENGINEERING (CAE) We utilize a combination of CAE tools to virtually simulate real-world application performance.
https://www.avient.com/sites/default/files/2023-09/SEM Services Capabilities Overview Brochure.pdf
We then provide vital insight into the material selection, design, molding, and manufacturability to solve the biggest challenges.
Product Validation Molding With Customer Tooling • Avient also has the ability to bring customer tooling onsite to conduct trials.
Application Demonstrator Molds Functional Performance Demonstrator Molds Structural Performance Demonstrator Molds COMPUTER-AIDED ENGINEERING (CAE) We utilize a combination of CAE tools to virtually simulate real-world application performance.