https://www.avient.com/products/polymer-additives/healthcare-additives/mevopur-healthcare-functional-additives
Nucleating agents help neutralize the effect of pigments on mechanical properties to avoid warping and shrinking
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
Using a variety of metallic fibers and particles, these compounds have densities similar to traditional metals, while offering design and processing flexibility because of the polymer matrix, which can be extruded, molded, calendered, or thermoformed into the final desired shape.
These materials have been formulated using select metallic fillers and engineered thermoplastic resins to have densities similar to actual metals, while also providing the design flexibility and processing ease of conventional thermoplastics.
It is used to prevent metal or unmelted pellets from entering the mold.
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versaflex-dog-toy.pdf
PET SUPPLY MANUFACTURER D O G T O Y • Tear strength • Durability • Colorability • Formulation must not intentionally contain BPA, heavy metals, latex, natural rubber, phthalates, or SVHC (REACH) • Optimized material processing and tooling through technical services and application development support • Delivered a solution to address regulation and consumer safety concerns Versaflex™ Thermoplastic Elastomer KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/industries/consumer/consumer-staples
Article Metal Replacement
Why consider plastics in lieu of metal?
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/maxxam-polyolefin-formulations
High density polymer-metal composites are an ideal alternative to lead and other traditional metals
https://www.avient.com/news/polyone-introduces-high-lubricity-peek-solutions
This innovative metal replacement solution helps customers to improve product performance while reducing production costs, and eliminates the need for lubrication, so that products can be nearly maintenance-free for increased durability.
LubriOne PEEK Solutions feature lighter weight, a self-lubricated formulation and excellent mechanical properties for an integrated metal-replacement solution that enables our customers to differentiate their products while reducing system costs,” said Engguan Soh, general manager, PolyOne Engineered Materials Asia.
https://www.avient.com/resource-center/knowledge-base/case-study/medical-device-shielded-radiation-without-lead
Teams from all three companies worked together to develop new designs based on Trilliant™ Healthcare Radiation Shielding Compound, a high-density, metallic-filled material.
In addition, excellent dispersion of the metallic filler eliminated “hot spots” where radiation could leak out.
https://www.avient.com/resource-center/knowledge-base/article/should-polymers-be-used-instead-aluminum-advanced-driver-assistance-system-housings
The very high conductivity of metals simply may be more than is needed to prevent damage from heat build-up.
No need to face the extra processing times or costs that go into painting or vacuum metallization required with traditional polymer formulations.
https://www.avient.com/resource-center/knowledge-base/article/four-ways-intensify-road-consumer-experience
Filled and reinforced composite materials offer lighter weight, equal strength options versus metal
These advanced polymers offer a high stiffness-to-weight ratio and can replace dense metals that add vehicle weight
https://www.avient.com/sites/default/files/2020-11/infographic-advanced-composites-ebook.pdf
WEIGHT REDUCTION • Up to 75% lighter than steel; up to 25% lighter than aluminum • Better fuel economy for transportation • Simplified installation DESIGN FLEXIBILITY • Complex shapes less costly to produce than metal • Ability to tailor strength and stiffness in specific areas • Versatile aesthetic options for surface finish PART CONSOLIDATION • Easier installation and assembly with fewer parts • Simplified transport of finished goods • Fewer parts = reduced chance of failure Value that the U.S. composite materials market is expected to reach by 2022 $10.6B 50% Amount of weight reduction that advanced composites could bring to passenger cars, leading to 35% better fuel efficiency 7% CAGR that analyst firm Technavio forecasts the global medical composite materials market will experience from 2016–2020 Fiber-reinforced polymer composites combine thermoset or thermoplastic resins with fiber reinforcement, the resulting product having substantially different properties than the individual components.