https://www.avient.com/resource-center/knowledge-base/article/polymer-services-frequency-asked-questions?rtype%5B0%5D=1164
These materials are typically opaque, with a sharp melting point, have good strength, excellent wear performance, and good chemical resistance.
Mold Filling Simulation
Simulates how melted plastic flows during the injection molding process to validate part design & material solution.
If you are not sure where to start or have additional questions about your specific application, we have experts available to point you in the right direction.
https://www.avient.com/sites/default/files/resources/Application%2520Bulletin%2520Resilience%2520HC.pdf
T-Spray™ (quaternary ammonium) CavidCide® (Isopropanol) Cidex Plus® (Glutaraldehyde) Acceptable 90–100% Resilience HC Resilience HC Resilience HC Marginal 50–90% PC+PBT PC+PBT PC+ABS PC+PET PC+PBT Poor
When this improved chemical resistance is combined with excellent melt flow, flame resistance, UV resistance, and appearance, it’s easy to see why Resilience™ HC Rigid Molding Materials are becoming the materials of choice for rigid medical device housings.
https://www.avient.com/sites/default/files/2021-06/fl.us-.datasheet-zylonr-pbo.pdf
Key Features • Excellent strength & modulus properties • Good flame resistance • Excellent thermal stability • Excellent resistance to creep • Good chemical resistance Disadvantages • Very poor UV resistance • Poor compressive strength • Strength loss in exposure to strong acids FIBER-LINE® PROCESS FOR ZYLON® PBO • Coating • Twisting • Extrusion • Pultrusion • Precision Winding FIBER-LINE® ZYLON® PRODUCTS • Strength Members Abrasion Resistance Yarn on Yarn Abrasion Ultraviolet (UV) Resistance Flame Resistance Chemical Resistance (Acid) Chemical Resistance (Alkali) Chemical Resistance (Organic Solvent) O X X P O O P Property UOM Value Breaking Tenacity g/d 42.0 Specific Gravity Ratio 1.54 Elongation @ Break % 3.5 Tensile Modulus g/d 1200 Moisture Regain* % 2.0 Creep** % 0 Shrinkage*** %
°C TBD Property UOM Value Breaking Tenacity g/d 42.0 Specific Gravity Ratio 1.56 Elongation @ Break % 2.5 Tensile Modulus g/d 1800 Moisture Regain* % 0.6 Creep** % 0 Shrinkage*** %
°C TBD Standard Modulus High Modulus CHEMICAL COMPATIBILITY Chemical Resistance to Acid: Strength loss in HCl, HNO3, H2SO4 & NaCl.
https://www.avient.com/sites/default/files/2022-04/Edgetek PKE Processing Guide.pdf
Edgetek™ PKE SPECIALTY ENGINEERED POLYKETONE FORMULATIONS PROCESSING GUIDE EDGETEK™ PKE POLYKETONE FORMULATIONS Injection Molding Parameters The barrel temperatures below should be used as a reference point.
Actual melt temperatures should be measured using a pyrometer to ensure consistent and accurate processing.
Zone 2 - Center 430° F 470° F 221° C 243° C Zone 3 - Front 440° F 480° F 227° C 249° C Nozzle 450° F 480° F 232° C 249° C MELT & MOLD TEMPERATURES ENGLISH (°F) METRIC (°C) COMMENTS Melt Temperature 450° F 480° F 232° C 249° C After processing, always purge residual PKE materials with fractional melt flow HDPE or PP.Mold Temperature 150° F 200° F 66° C 93° C DRYING CONDITIONS ENGLISH (°F) METRIC (°C) COMMENTS Temperature 180° F 82° C Drying not required.
https://www.avient.com/resource-center/knowledge-base/article/selecting-and-molding-high-performance-thermoplastics
While commodity plastics and engineering plastics can typically maintain their performance in environments up to 100°C and up to 120°C, respectively, a high-performance thermoplastic can withstand continuous use temperatures of 230°C.
Molding these high-temperature thermoplastics requires processing equipment capable of melt temperatures up to 400°C and mold temperatures up to 200°C.
It typically works best with a nozzle temperature between 360–400°C and a heated bed of 120°C.
https://www.avient.com/resources/safety-data-sheets?page=989
BLUE 225-2-5
BLUE 225-2-5
https://www.avient.com/sites/default/files/2022-11/Smarter Materials High Performance Thermoplastics.pdf
Amorphous resins have a melt range rather than a defined melt point (mp) and a broad glass transition temperature (Tg) range.
Melting Point: Melting point is the temperature at which a crystalline polymer becomes a disordered liquid. 4.
To mold high-performance thermoplastics, processing equipment must be capable of melt temperatures up to 400°C and mold temperatures up to 200°C.
https://www.avient.com/news/revolutionary-new-fiber-coloration-technology-polyone-showcased-itma-2015
The new fiber colorant technology combines ColorMatrix liquid concentrates and proprietary high-pressure metering equipment to enable late-stage color injection during melt extrusion spin coloring.
Further, several injection points can be added to run multiple colors or additives at the same time on a single extruder to enhance flexibility.
https://www.avient.com/sites/default/files/resources/AquaMix-_Fact_Sheet__72831-B_%25281%2529.pdf
Melt temperature 150° C Trackifier Resin Aquamix 814 60 Phenolic Resin.
Melt temperature 90° C Wingtack® 95 Aquamix 789 50 Hydrocarbon resin.
Melt temperature 90° C Wingtack® 95 Aquamix 789 50 Hydrocarbon resin.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-kevlarr-distribution-program.pdf
Property UOM Value Breaking Tenacity g/d 23.6 Specific Gravity Ratio 1.44 Elongation @ Break % 2.5 Tensile Modulus g/d 885 Moisture Regain* % 5.0 Creep** %
°C 425-480 Property UOM Value Breaking Tenacity g/d 23.0 Specific Gravity Ratio 1.44 Elongation @ Break % 3.5 Tensile Modulus g/d 555 Moisture Regain* % 5.0 Creep** %
°C 425-480 KEVLAR® PARA-ARAMID (HM) BARE FIBER PERFORMANCE KEVLAR® PARA-ARAMID DATA Standard Modulus High Modulus * Equilibrium moisture regain @ 55% RH ** Creep @ 40%-58% ultimate tensile strength *** Shrinkage in dry air @ 177 C for 30 minutes CHEMICAL COMPATIBILITY Chemical Resistance to Acid: Degrades in Formic, Hydrochloric, and Sodium Hydroxide acid.