https://www.avient.com/sites/default/files/2021-10/gravi-tech-perfume-cap-one-page-case-study.pdf
COSMETIC PACKAGING
MANUFACTURER
P E R F U M E C A P
• A weighted material with a metallic finish
• A material that could be injection molded into a premium
perfume cap
• Formulated a weighted material with 2.0 specific
gravity that is FDA approved
• Enabled customer to enter the premium
packaging market, typically reserved for metal
working converters
• Provided a material that could be injection molded
• Provided metallic finish aesthetic with cool touch
haptics
Gravi-Tech™ Density Modified Formulation
KEY REQUIREMENTS
WEIGHT + PROCESSABILITY
LEARN MORE
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2021-02/complet-lft-bettcher-motor-yoke.pdf
Microsoft PowerPoint - Complet LFT Bettcher Motor Yoke.pptx
BETTCHER
INDUSTRIES
Q U A N T U M ™ M O T O R Y O K E
• Reliably support 25-pound motor without deflection
• Reduce manufacturing system costs through metal-to-
composite conversion
• Chemical resistance to withstand corrosive substances
during frequent sanitation and during use
• Optimized yoke design for new material and
performed CAE analysis to confirm reliability
• Reduced part weight by nearly 40%
• Single-step injection molding fabrication cut
lead times and lowered per part costs
• Molded-in color eliminated secondary
painting and finishing operations
Complēt™ Long Glass Fiber Nylon Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-08/Smartbatch Combination MIC Color - Center Console - Application Snapshot.pdf
AUTOMOTIVE OEM
C E N T R A L C O N S O L E P A R T
• Metallic aspect
• Good surface appearance
• UV resistance
• Cost effective alternative to paint
• Offered a paint replacement solution with a
molded-in-color metallic effect
• Provided color matching expertise
• Utilized simulation tools to predict part
aspect and suggest the best injection point
for process and mold optimization
• Optimized formulation for metallic effects
Smartbatch Combination Colorants &
Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-09/SEM Services Capabilities Overview Brochure.pdf
We then
provide vital insight into the material selection,
design, molding, and manufacturability to solve the
biggest challenges.
Product Validation Molding With Customer Tooling
• Avient also has the ability to bring customer
tooling onsite to conduct trials.
Application Demonstrator Molds
Functional Performance Demonstrator Molds
Structural
Performance
Demonstrator
Molds
COMPUTER-AIDED ENGINEERING (CAE)
We utilize a combination of CAE tools to virtually
simulate real-world application performance.
https://www.avient.com/sites/default/files/2020-08/2020-composites-overmolding-overview.pdf
Overmolding integrates Polystrand tapes and multi-
ply laminates into traditional thermoplastic molding
processes, such as injection and compression
molding, to create locally-reinforced, molded
components.
Read the Rome
Snowboard Binding
Case Study
bit.ly/34PG0a6
Incorporating Polystrand
CFRTP reinforcement in
molded thermoplastic
components combines
the design flexibility
and fast cycle times of
traditional molding with
the strength, stiffness, and
lightweighting benefits
that composites offer, all
with the use of standard
processing equipment.
Mold to compress and
cool into shape
CFRTP is preheated and
inserted into tool
3
Material heating,
melting, and
conveying
Solid resin infeed
1
5
ON-ROAD
TRANSPORTATION
Underbody shields,
underhood enclosures,
interior components,
storage
OFF-ROAD VEHICLES
Skid plates, doors, seat
structures, exterior
panels & moldings
Traditionally, molding with short and long
glass-filled polypropylene to gain flexural
performance over unfilled polypropylene
also results in a loss of impact resistance.
https://www.avient.com/sites/default/files/resources/Universal_Polyamide_Overmold_Thermoplastic_Elastomer.pdf
For these reasons, it is often required to over mold TPE immediately after molding the nylon
substrate.
NYLON MOLDING PROCESS
Bonding is also affected by mold design and nylon molding conditions.
INSERT MOLDING
Insert molding data is reported in Table 3 and Figures 4 through 9.
https://www.avient.com/sites/default/files/2020-12/case-study-one-pager-maxxam-fr-fridge-base.pdf
GLOBAL FRIDGE
MANUFACTURER
R E F R I G E R A T O R B A S E
• Provide 5VA flame retardant rating
• Utilize existing molds
• Keep the same mechanical and physical properties as current
material
• Dimensional stability – limit shrinkage of final part
• High strength – bearing the weight of the whole fridge
• Maintain or reduce weight
• Expedited development time, providing solutions
ready for testing within a week
• Enabled first time approval through close
customer collaboration
• Provided excellent in person support to both
customer and moulder throughout trials
• Gave technical advice on how to adjust
processing parameters, enabling the use of
existing molds with the new material
Maxxam™ FR Flame Retardant Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-02/PET Recycling Eco-System Infographic.pdf
© 2024 Avient, All Rights Reserved
RESIN (RPET/PET) PRODUCTION
Create Value
• Increase yield
• Expand applications
• Improve aesthetics
• Reduce energy
• rePrize™ IV Builder
• Ionix™ Flake Treatment
• Optica™ Toners & Colors for
Enhanced Recyclability
• Joule™ Reheat Additive
DISTRIBUTION, RETAIL SALES,
CONSUMPTION
Enhance Consumer Experience
• Improve aesthetics and visual
appeal
• Extend shelf life
• Bolster consumer safety
• Improve organoleptics
• Ultimate™ UV390 Light Barrier
• Lactra™ Light Blocking Additive
• Triple A™ Acetaldehyde
Scavenger
• Amosorb™ Oxygen Scavenger
• Optica™ Toners
COLLECTION, SORTING,
Supply Quality Feedstock with
APR* Recognized Solutions
• Expand end-use applications
• Reduce downcycling
• Improve color stability
• Ultimate™ UV390 Light Barrier
• Capture™ Oxygen Scavenger
PREFORM MOLDING &
BOTTLE BLOWING
Promote Process Optimization
• Reduce energy
• Reduce bottle blow-outs
• Mitigate stress cracking
• Improve mechanical and
dimensional stability
• Increase throughput
• Eze™ Slip AgentPET
RECYCLING
ECO-SYSTEM
PREFORM
MOLDING
& BOTTLE
BLOWING
COLLECTION,
SORTING,
DISTRIBUTION,
RETAIL SALES,
CONSUMPTION
RESIN
(RPET/PET)
PRODUCTION
* APR - Association of Plastics Recyclers
https://www.avient.com/sites/default/files/2020-09/antimicrobials-for-electronics-application-bulletin.pdf
These antibacterial and
antifungal additives reduce growth of bacteria,
mold and fungus on the surface and through the
thickness of the plastic part.
They are available
for processes including extrusion, injection
molding, blow molding, rotational molding and
thermoforming.
1. https://www2.deloitte.com/us/en/pages/technology-media-and-
telecommunications/articles/global-mobile-consumer-survey-us-edition.html
2. https://cals.arizona.edu/news/why-your-cellphone-has-more-germs-toilet
www.avient.com
Copyright © 2020, Avient Corporation.
ANTIMICROBIALS FOR PLASTICS
Effective in reducing bacterial growth across a range of polymer resins
Bacteria does not attach to surface of part
molded with WithStand
Bacteria attaches to surface of part
molded without WithStand
Side View
Molded with
antimicrobial
additives
Molded without
antimicrobial
additives
https://www.avient.com/sites/default/files/resources/Marine%2520Panels%2520Application%2520Bulletin.pdf
No matter
which process you choose—assembling panels
from aluminum, steel or wood; hand lay-up
with composites; or producing panels using
the vacuum assisted resin transfer molding
(VARTM) process—throughput remains low
while costs are high.
And because each panel is individually
fabricated, laid up or molded, it can be difficult
to ensure uniform quality.
Our high fiber volume,
glass-reinforced thermoplastic panels and
continuous resin transfer molding (CRTM)
thermoset sandwich panels can streamline
production and reduce system costs by
eliminating assembly steps such as welding,
drilling, bolting and riveting.