Polypropylene which is normally the continuous phase in a TPV does not lend itself for functional modifications needed to meet the adhesion requirements for a wide variety of engineering thermoplastics that are being used in the consumer market. As an example, a styrenic TPE or an olefinic TPE molded on to polypropylene as the substrate can have an interface. TPEs in Table 4 are styrenic materials where as TPVs are the dynamic vulcanizates of polypropylene and EPDM.

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Common examples are polypropylene (PP), nylon (PA), polyketone (PK), and thermoplastic elastomers (TPE). There are a number of polymers available to use as is or to be used to develop specialty materials. For fiber reinforced plastics, it will analyze the fiber for orientation and length.

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However, these high- heat materials require much higher mold and melt temperatures than typical plastics such as polypropylene (PP), nylon and polycarbonate (PC). The metal used for FFF dies depends on the polymer: unfilled materials can use softer brass dies, while fiber-reinforced materials need harder steel to prevent premature wear. Also, PEEK powders— typically reinforced with carbon—can be used in SLS.

For years, manufacturers have used halogens to achieve the needed safety properties. Finally, further modifications enabled the material to bond sufficiently and be chemically compatible with polypropylene. The material also can be used in tools originally constructed for halogenated materials with no rework required.