https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
Mold design
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Process related
• Increase pack pressure
• Increase pack time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Processing Guide 7
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease pack and hold pressure
• Adjust transfer position
• Decrease cooling time
Mold design • Increase draft angle
• Polish cores in direction of ejection
Part is too hot
1.844.4AVIENT
www.avient.com
Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2024-09/OnFlex-Lip gloss tube tip -case study snapshot_0904.pdf
https://www.avient.com/sites/default/files/2022-03/Trilliant HC Conductive Pipette Tips Application Snapshot.pdf
https://www.avient.com/sites/default/files/2023-01/Versaflex-Lip gloss tip brush-Application snapshot.pdf
https://www.avient.com/sites/default/files/2022-01/Dynaflex-Disposable syringe tip cap-Application snapshot.pdf
https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
Design Guide 37
Hot spots
Improper cooling
Venting plugged
Barrel too hot
Too hot
Melt temperature
Reduced transfer
Check venting
Add a flow leader
Insure cushion position
Insure proper screw recov-
ery
Add a foaming agent Increase hold pressure
Reduce melt
Reduce mold
Increase mold
Sink
Root cause: Material is shrinking away from mold surface.
38 Gravi-Tech
Condensation
Wrong screw configuration
Injection speed
too fast
Residence time too
long
Excessive
Check mold surface
for condensation
Check for condensation
in feed throat
Check dry material
dew point
Increase mold
Reduce melt
Reduce screw speed
Reduce decompression
Splay
• Silver streaks on part
Root cause: Material degradation
Design Guide 39
Venting impaired Leaking check ring
Heating band burned out
Melt temperature
Transfer position too high
Clean mold surface
Check vents
Increase melt
Increase mold
Increase back pressure
Decrease transfer
Surface Finish
Root cause: Material is not reproducing the mold surface finish.
40 Gravi-Tech
Tooling damage Heater band overriding
Leaking check ring
Melt temperature
Pack pressure too high
Hold time too low
Reduce gate size
Increase cooling in
gate area
Check gate for
blockage
Check thermocouples for
continuity
Ensure cushion is
maintained
Dry material Reduce melt
Reduce tip temperature
Gate Vestige
Root cause: Material doesn’t have a clean break at gate.
NON-RETURN VALVES
Check Ring
The check ring insures that material cannot flow
back over the screw tip upon injection.
IMPORTANT ADVICE
Screw Tip Breakage
The primary cause is not enough “soak” time.
https://www.avient.com/sites/default/files/2025-02/Hammerhead FR Panel eBook.pdf
These aren’t small challenges,
but the right materials can help tip the scales in your favor.
https://www.avient.com/sites/default/files/2021-11/avient-design-ergonomic-design-guide.pdf
Pinch grip - The tip-pinch or two-point grip is
used for picking up objects, such as a coin or
credit card.
https://www.avient.com/sites/default/files/2024-12/AVNT Investor Day 2024 Presentation.pdf
Non-PFAS additives
EXISTING EVOLVING
pipette tips
Non-PFAS polymer
processing aids
flame retardants
Meeting tough flame
retardancy regulations
medical tubing
solvent barrier
Oil and solvent resistant
Copyright © .
2024 37
Margin expansion opportunity
CAI margin expansion
+350bps
margin expansion
• Organic volume growth and
SG&A efficiencies from
prioritizing resources
• Increased sales in higher margin
growth platforms such as
functional additives
Productivity • Plant network optimization
• Manufacturing efficiencies
• Sourcing programs
38Copyright © .
https://www.avient.com/sites/default/files/resources/POL%2520IR%2520Presentation%2520-%2520Investor%2520Day%25205-18-15.pdf
S&P 500
-100%
200%
300%
400%
500%
600%
POL S&P 500
PolyOne Corporation Page 85
Formula for Success
Innovation
Market
Beating
Performance
Excellence in Execution
PolyOne Corporation Page 86
Track Record of Successful Acquisitions
$12
$50
2007 2014
$22
$39
2012 2014
$24
$69
2012 2014
GLS ColorMatrix Spartech
OI in $ millions
PolyOne Corporation Page 87
Driving Toward Premier Profitability
EBIT Margins for top tier
companies
Victrex 41%
18% Albemarle
Eastman 17%
Hexcel 17%
FMC 16%
Ecolab 14%
12% Specialty EBIT Margin – 2014
IFF 19%
Celanese 13%
PolyOne Corporation Page 88
2006 2014 2020
“Where we were” “Where we are” Platinum Vision
Operating Income %
Specialty:
Global Color, Additives & Inks 1.7% 14.7% 20%+
Global Specialty Engineered Materials 1.1% 12.1% 20%+
Designed Structures & Solutions 1.4%(2012) 7.3% 12 – 14%
Performance Products & Solutions 5.5% 7.7% 10 – 12%
Distribution 2.6% 6.1% 6.5 – 7.5%
Specialty Platform % of
Operating Income 6.0% 65% 80%+
ROIC 5.0% 11.3% 15%
Adjusted EPS Growth N/A 37% Double Digit
Expansion
2020 Platinum Vision
PolyOne Corporation Page 89
Platinum Vision: Pathway to Accelerated Growth
Organic
Sales Growth
Margin
Expansion
Share
Repurchases
Acquisitions
PolyOne Corporation Page 90
2006 2010 2014 2020
Driving Toward a Premium Specialty Multiple
6x
4x
Commodity POL
8x
Hybrid
10x
14x+
Mid-Tier
Specialty
Premium
Specialty
M
ul
tip
le
POL
POL
POL
PolyOne Corporation Page 91
The New PolyOne: A Specialty Growth Company
Why Invest In PolyOne?