https://www.avient.com/sites/default/files/2024-09/Avient_RY 2023 CDP Verification Opinion Declaration.pdf
Apex has implemented a Code of Ethics across the business to maintain high ethical standards among staff in their
day-to-day business activities.
https://www.avient.com/sites/default/files/2025-03/65536-Certificate-05MAR2024.pdf
Industrial Valle del Cinca S/N
Apartado , E-22300 Barbastro, Spain
Avient Corporation Design and Manufacture of Colorants and Compounds for Fluoropolymer
and High Temperature Polymers.
19 Francis J Clark Circle Bethel CT
06801 United States
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics 03 Street 02, VSIP 820000 Thuận An
Binh Duong Vietnam
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics Lot 1232, MK. 15, Kawasan Industri,
Kecil & Sederhana Butterworth
Penang 14120 Malaysia
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics Autopista Medellín Km 2.5, Via
Parcelas Km 1, Vereda Siberia ,
250017 Cota, Colombia
Ihsan Dede Cad. , 41448 Gebze,
Türkiye
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics 2#, Nanyunsan Rd, Huangpu District,
Science City, Guangzhou Hi-Tech
Industrial Development Zone ,
510663 Guangzhou,
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics Avenida 34-11, Zona 12 Complejo
Parque Gobal , 01012 Guatemala
City, Guatemala
Avient Corporation Design and Manufacture of Specialty Engineered Thermoplastics Orhangazi Mah. 1683 Sok.
https://www.avient.com/sites/default/files/2020-09/lubrione-processing-guide.pdf
PROBLEM CAUSE SOLUTION
Incomplete Fill Melt and/or mold
temperature too cold
Shot Size
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap to parting line
• Increase cushion
Brittleness Melt temperature too low
Degraded/Overheated material
Gate location and/or size
• Increase melt temperature
• Increase injection speed
• Measure melt temperature with pyrometer
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Relocate gate to nonstress area
• Increase gate size to allow higher flow speed and
lower molded-in stress
Fibers on Surface
(Splay)
Melt temperature too low
Insufficient packing
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure, and time
Sink Marks Part geometry too thick
Melt temperature too hot
Insufficient material volume
• Reduce wall thickness
• Reduce rib thickness
• Decrease nozzle and barrel temperatures
• Increase shot size
• Increase injection rate
• Increase packing pressure
Flash Injection pressure too high
Excess material volume
Melt and/or mold
temperature too hot
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection speed
• Increase transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection speed
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Excessive Shrink Too much orientation • Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation • Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Burning Melt and/or mold
temperature too hot
Mold design
Moisture
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Clean, widen and increase number of vents
• Increase gate size or number of gates
• Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines Melt front temperatures
too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection speed
• Decrease injection speed
• Increase gate size
• Perform short shots to determine fill pattern and verify
proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp Excessive orientation
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection speed
• Increase number of gates
Sticking in Mold Cavities are overpacked
Part is too hot
• Decrease injection speed and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
• Increase draft angle
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
TROUBLESHOOTING RECOMMENDATIONS
Note: These are general processing conditions.
https://www.avient.com/sites/default/files/2025-03/65537-Certificate-05MAR2025.pdf
Industrial Valle del Cinca S/N
Apartado , E-22300 Barbastro, Spain
Avient Corporation Design and Manufacture of Colorants and Compounds for Fluoropolymer
and High Temperature Polymers.
19 Francis J Clark Circle Bethel CT
06801 United States
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics 03 Street 02, VSIP 820000 Thuận An
Binh Duong Vietnam
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics Lot 1232, MK. 15, Kawasan Industri,
Kecil & Sederhana Butterworth
Penang 14120 Malaysia
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics Autopista Medellín Km 2.5, Via
Parcelas Km 1, Vereda Siberia ,
250017 Cota, Colombia
Ihsan Dede Cad. , 41448 Gebze,
Türkiye
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics 2#, Nanyunsan Rd, Huangpu District,
Science City, Guangzhou Hi-Tech
Industrial Development Zone ,
510663 Guangzhou,
Avient Corporation Design and Manufacture of Colorants and Additives for Plastics Avenida 34-11, Zona 12 Complejo
Parque Gobal , 01012 Guatemala
City, Guatemala
Avient Corporation Design and Manufacture of Specialty Engineered Thermoplastics Orhangazi Mah. 1683 Sok.
https://www.avient.com/investors/governance/board-directors
Each of our directors also has the following personal characteristics, which are required attributes for all board members: high ethical standards, integrity, judgment and an ability to devote sufficient time to the affairs of our Company.
https://www.avient.com/sites/default/files/2023-11/ISO14001 Global Cert_Avient.pdf
Industrial Valle del Cinca S/N Apartado
Barbastro, Huesca E-22300
Facility: Avient Corporation - Bethel, CT
19 Francis J Clark Circle
Bethel, CT 06801
Activity: Design and Manufacture of Specialty Engineered Thermoplastics Activity: Design and Manufacture of Colorants and Compounds for
Fluoropolymer and High Temperature Polymers.
https://www.avient.com/sites/default/files/2023-11/Responsible Care_14001 Global Cert_Avient.pdf
Industrial Valle del Cinca S/N Apartado
Barbastro, Huesca E-22300
Facility: Avient Corporation - Bethel, CT
19 Francis J Clark Circle
Bethel, CT 06801
Activity: Design and Manufacture of Specialty Engineered Thermoplastics Activity: Design and Manufacture of Colorants and Compounds for
Fluoropolymer and High Temperature Polymers.
https://www.avient.com/sites/default/files/2022-06/Maxxam FR Injection Molding Processing Guide.pdf
Vents should be placed at the intersection of each 90° bend in the runner
system off of the cold slug well and vented to atmosphere
Black Specks
Contamination
• Purge barrel with general purpose PP
• Verify correct nozzle is being used
• Pull screw for cleaning
Degraded/overheated
material
• Decrease melt temperature
• Decrease injection speed
• Use appropriately sized barrel
Brittleness
Degraded/overheated material
• Decrease melt temperature
• Decrease injection speed
• Use appropriately sized barrel
Gate location and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and
lower molded-in stress
Burning
Process related
Mold design • Clean, widen and increase number of vents
• Increase gate size to reduce shear
Fibers/Minerals on
Surface or Uneven
Surface Appearance
Melt temperature too low
• Increase injection speed
Insufficient packing • Increase hold pressure and time
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold too hot
• Decrease screw speed
Loose clamp • Reset mold height
• Increase clamp tonnage
Troubleshooting Recommendations
Incomplete Fill
Melt and/or mold too cold
• Increase nozzle and barrel temperatures
Mold design
• Enlarge or widen vents and increase number
of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern
and verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size • Adjust transfer position to 98% full
Nozzle Drool Nozzle temperature too hot
• Decrease nozzle temperature
• Increase screw decompression
Shrink
Too much shrink • Increase cooling time
Too little shrink • Decrease cooling time
Sink Marks
Part geometry too thick • Reduce wall thickness
• Reduce rib thickness
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient material
volume
• Increase packing pressure
Troubleshooting Recommendations (continued)
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Decrease cooling time
Mold design • Increase draft angle
• Polish cores in direction of ejection
Part is too hot
• Increase cooling time
Warp
Process related
• Increase cooling time
• Increase pack pressure
• Increase pack time
Mold design • Inspect for non-uniform mold cooling
Part design • Inspect for non-uniform wall thickness
Temperature control unit
incorrect temperature
• Check settings
• Inspect thermocouple
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
Mold design
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-12/therma-tech-processing-guide.pdf
Maintain a minimum draft angle of 1° per side.
4 Therma-Tech
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and
verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Increase cushion
• Decrease transfer position
Brittleness
Low melt
temperature
• Measure melt temperature with pyrometer
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Decrease screw rpm
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and lower
molded in stress
Fibers on Surface
(Splay)
Melt temperature
too low
• Increase injection speed
• Increase screw rpm
Insufficient packing
• Increase pack and hold pressure, and time
Processing Guide 5
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
• Maintain nominal wall thickness
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient
material volume
• Increase pack pressure/time
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
too hot
• Decrease screw speed
Excessive Shrink Too much
orientation
• Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
Not Enough Shrink Too little
orientation
• Decrease packing pressure and time
• Decrease hold pressure
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
6 Therma-Tech
Burning
Melt and/or mold
too cold
Mold design • Clean, widen and increase number of vents
• Increase gate size or number of gates
Moisture • Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
• Increase vent width and locations
Mold design
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Excessive orientation
• Decrease injection pressure and injection rate
Mold design • Increase number of gates
Sticking in Mold
Cavities are
overpacked
• Decrease injection rate and pressure
• Decrease pack and hold pressure
Mold design • Increase draft angle
Part is too hot
1.844.4AVIENT
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2024-05/ISO14001 Global Cert_Avient_2024.pdf
Industrial Valle del Cinca S/N Apartado
Barbastro, Huesca E-22300
Facility: Avient Corporation - Bethel, CT
19 Francis J Clark Circle
Bethel, CT 06801
Activity: Design and Manufacture of Specialty Engineered Thermoplastics Activity: Design and Manufacture of Colorants and Compounds for
Fluoropolymer and High Temperature Polymers.