Advanced Composites
Advanced Composites
Unlock Modular Construction Potential with Flame Retardant (FR) Composite Panels
https://www.avient.com/news/avient-and-plastic-bank-reuse-ocean-bound-plastic-luxury-caps-and-closures
The new Gravi-Tech grade not only advances material science but also contributes to social good,” said Matt Mitchell, Director of Global Marketing, Specialty Engineered Materials at Avient.
The higher density avoids 2-step processes for metal inserts in high-value packaging.
Unique technologies that improve the recyclability of products and enable recycled content to be incorporated, thus advancing a more circular economy
https://www.avient.com/sites/default/files/2020-08/2020-hammerhead-application-install-guide.pdf
Example: Deflection for 24 inch panel = Chart value *[12 / 24] 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in .50" Hammerhead Panel 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in .75" Hammerhead Panel 0.00 0.50 1.00 1.50 2.00 2.50 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in 1.00" Hammerhead Panel 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in 1.50" Hammerhead Panel Hammerhead™ PETG Laminate Hammerhead™ PETG Laminate Simply supported beam deflection for Hammerhead™ panels with 8.4 lb/in3 core density * To calculate deflection for different panel widths, use the following formula: Deflection = Chart value* [12 / panel width].
Panel will set when cooled.
To learn more about Avient’s advanced composite solutions, contact Avient at +1.844.4AVIENT www.avient.com
https://www.avient.com/sites/default/files/2020-10/composites-innovation-cell-program-bulletin_0.pdf
CAPABILITIES • Prototype part sampling • Tooling validation • Process optimization • Material configuration • Application development support • Laminate analysis • Mechanical system analysis • Resin flow with laminate inserts • Finite Element Analysis EQUIPMENT SPECIFICATIONS Injection Molding • Milacron-Fanuc Roboshot α-S15OiA with 4-axis robot • Maximum shot capability at 171 grams with a clamping for 198 tons • Trial molds include a 4"x6" flat plaque and a 3"x10" hat stiffening member Compression Molding • 450 ton down acting press • 39" x 39" platen size • Features automatic shuttle table with IR preheat oven Material Testing • Instron Model 5982 Universal Testing System with 100 kN load capacity • AVE2 non-contacting video extensometer with digital image correlation capability • Environmental chamber that enables testing from -150° to 350° C PRODUCT BULLETIN PROCESSABILITY MEETS PERFORMANCE Polystrand™ advanced thermoplastic composites combine high strength, unidirectional, continuous fibers with engineered thermoplastic resins to create continuous fiber reinforced thermoplastic (CFRTP) materials that feature exceptional strength-to-weight ratio and high impact resistance.
Avient Advanced Composites – Polystrand 8375 Highfield Parkway Englewood, CO 80112 303.515.7700 TESTING SERVICES In-house testing capabilities allow for rapid material characterization and mechanical analysis according to the following standards: • ASTM D790 3-Point Flex • ASTM D7264 4-Point Flex • ASTM D2344 Short Beam Shear • ASTM C393 Core Compression • ASTM D7078 V-Notch Shear • ASTM D7249 4-Point Flex (Long Beam) • ASTM D6641 CLC Compression For more specialized resin and material analysis, additional testing capabilities are available through Polymer Diagnostics, Inc.
https://www.avient.com/resource-center/knowledge-base/article/overmolding-processing?rtype%5B0%5D=1164
Insert Molding
For insert molding, this is accomplished by pre-heating the substrate prior to inserting it into the mold.
The total overall cycle time is dependent on the time it takes to cool the thickest wall sections, rotate the mold and load any inserts.
https://www.avient.com/news/avient-features-sustainable-composite-materials-jec-world-2022
Avient introduces recycled-content composite materials and showcases advanced composites and engineered fibers at JEC World 2022 in Paris.
Hammerhead™ marine composite panels
Polystrand™ structural sandwich panels
https://www.avient.com/resource-center?document_type=59&document_subtype=117
Advanced Composites Explained
Ballistic system from Edwards Design and Fabrication, Inc. relies on GlasArmor™ Panels
Manufacturer gains performance and sheds cost with advanced composites
https://www.avient.com/sites/default/files/2023-08/Polystrand aPET Thermoplastic Composites for Cargo Trailers Application Snapshot.pdf
All Rights Reserved. https://www.avient.com/products/advanced-composites/continuous-fiber-composite-panels/polystrand-thermoplastic-composite-panels
https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/gridcore-composite-utility-poles
Advanced Composites Overview
Explore Avient’s Advanced Composites portfolio.
Advanced Composites Overview
https://www.avient.com/resource-center/knowledge-base/article/understanding-needs-and-challenges-photovoltaic-cable?sust%5B0%5D=1133
Photovoltaic cables are low-voltage, high-weather-resistant cables that connect solar panels to an inverter.
What challenges do solar panel cables present?
Processing: Solar panel cables have many performance characteristics, as outlined above.