https://www.avient.com/idea/smarter-materials-mobile-phone-cases
Engineered Polymer Formulations
,
Thermoplastic Elastomers
,
Consumer Electronic Accessories
|
Consumer Products
,
Ebooks
,
Electrical + Electronics
Navigating the Challenges of Semiconductor Packaging with Specialty Polymer Solutions
Navigating the Challenges of Semiconductor Packaging with Specialty Polymer Solutions
https://www.avient.com/idea/lightweight-strong-and-custom-designed-perform
They are custom engineered to meet specific performance requirements: core thickness can be varied to change stiffness, core materials can be selected to achieve weight targets, fiber choice can modify stiffness-to-weight ratio, and the polymer matrix choice affects strength.
Navigating the Challenges of Semiconductor Packaging with Specialty Polymer Solutions
Navigating the Challenges of Semiconductor Packaging with Specialty Polymer Solutions
https://www.avient.com/news/new-edgetek-and-lubrione-pke-materials-avient-replace-nylon-and-acetal-reduce-carbon-footprint
FOR MEDIA USE ONLY: To download a high-resolution image, please click here: For Media Use Only
Avient Announces Quarterly Dividend...
Avient Board of Directors Appoints Ashish K.
https://www.avient.com/news/new-colormatrix-amosorb-4020r-avient-improves-oxygen-scavenging-100-percent-rpet-content
As a result, the demand for high quality rPET packaging has never been greater.
ColorMatrix Amosorb 4020R has been formulated to address this performance issue, and is the latest in a portfolio of solutions Avient has developed to enable high-quality recycled packaging.
FOR MEDIA USE ONLY: To download a high-resolution image, please click here: FOR MEDIA USE ONLY
https://www.avient.com/sites/default/files/2020-11/gls-acqua-plose-case-study.pdf
THE SOLUTION
Maintaining high organoleptic standards while easing
processing windows can be difficult.
When closurelogic
turned to Avient for material selection help, the team
developed a GLS™ TPE (thermoplastic elastomer) based
on a stable, low migration TPE with a lower processing
temperature compared to competitive TPEs, thus
resulting in even fewer volatiles.
Lower processing temperature
was another key for this application—this saves energy
and makes start ups or conversions faster, generating
less waste.
https://www.avient.com/news/polyone-focuses-solving-customer-challenges-fakuma-2014
Avient Announces Quarterly Dividend...
Avient Board of Directors Appoints Ashish K.
Avient Announces First Quarter 2025 Results...
https://www.avient.com/sites/default/files/2022-06/Maxxam FR Injection Molding Processing Guide.pdf
Drying non-halogenated materials is suggested.
2 hours @ 100 (38)
Moisture Range
(%)
Not required
Vents should be placed at the intersection of each 90° bend in the runner
system off of the cold slug well and vented to atmosphere
PROBLEM CAUSE SOLUTION
Black Specks
Contamination
• Purge barrel with general purpose PP
• Verify correct nozzle is being used
• Pull screw for cleaning
Degraded/overheated
material
• Decrease melt temperature
• Decrease back pressure
• Decrease injection speed
• Use appropriately sized barrel
Brittleness
Degraded/overheated material
• Decrease melt temperature
• Decrease back pressure
• Decrease injection speed
• Use appropriately sized barrel
Gate location and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and
lower molded-in stress
Burning
Process related
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection rate
Mold design
• Clean, widen and increase number of vents
• Increase gate size to reduce shear
Fibers/Minerals on
Surface or Uneven
Surface Appearance
Melt temperature too low
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
Insufficient packing
• Increase hold pressure and time
• Increase shot size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection rate
• Increase transfer position
Excess material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection rate
Melt and/or mold too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
Loose clamp
• Reset mold height
• Increase clamp tonnage
Troubleshooting Recommendations
PROBLEM CAUSE SOLUTION
Incomplete Fill
Melt and/or mold too cold
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection rate
Mold design
• Enlarge or widen vents and increase number
of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern
and verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Adjust transfer position to 98% full
• Increase shot size
Nozzle Drool Nozzle temperature too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
Shrink
Too much shrink
• Increase cooling time
• Decrease mold temperature
Too little shrink
• Decrease cooling time
• Increase mold temperature
Sink Marks
Part geometry too thick
• Reduce wall thickness
• Reduce rib thickness
Melt too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
Insufficient material
volume
• Adjust transfer position
• Increase shot size
• Increase injection rate
• Increase packing pressure
Troubleshooting Recommendations (continued)
PROBLEM CAUSE SOLUTION
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Adjust transfer position
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease cooling time
Mold design
• Increase draft angle
• Polish cores in direction of ejection
Part is too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
Warp
Process related
• Increase cooling time
• Increase melt temperature
• Increase pack pressure
• Increase pack time
• Decrease mold temperature
Mold design • Inspect for non-uniform mold cooling
Part design • Inspect for non-uniform wall thickness
Temperature control unit
incorrect temperature
• Check settings
• Inspect thermocouple
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase injection rate
• Increase mold temperature
Mold design
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
Avient makes no warranties or
guarantees respecting suitability of either Avient’s products or the information for your process or end-use application.
https://www.avient.com/idea/reducing-weight-automotive-parts
Hydrocerol plays a critical role in an Avient-wide program to support a sustainable plastics industry.
Navigating the Challenges of Semiconductor Packaging with Specialty Polymer Solutions
Navigating the Challenges of Semiconductor Packaging with Specialty Polymer Solutions
https://www.avient.com/company/sustainability/sustainability-report
Avient Employees Share Inspiring Sustainability Stories
How Avient Innovation Enables Sustainability
I am inspired to be leading Avient's talented team of 9,300 employees, upholding high standards of environmental stewardship, social responsibility, and ethical governance."
https://www.avient.com/sites/default/files/2020-12/therma-tech-processing-guide.pdf
Avient makes no representations, guarantees, or warranties of any kind with respect to the information contained in this document about its accuracy, suitability
for particular applications, or the results obtained or obtainable using the information.
Avient makes no warranties or
guarantees respecting suitability of either Avient’s products or the information for your process or end-use application.
AVIENT MAKES NO WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, either with respect to the information or products reflected by the
information.