https://www.avient.com/sites/default/files/2021-01/virtual-reality-application-bulletin.pdf
This is where our materials and design engineers
can help.
Our injection-moldable materials enhance
design freedom and reduce bulk, while also
managing heat-buildup and preventing cross talk.
DESIGN.
https://www.avient.com/sites/default/files/2020-08/2020-composites-overmolding-overview.pdf
Enable thinner, lighter part design.
Enable thinner, lighter part design.
WHEN YOU WORK WITH Avient
From concept to component, you can leverage Avient’s expertise throughout the development cycle in three key
areas: Materials, Processing & Design
D
ES
IG
N
MATERIALS
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2021-01/sem-base-station-antenna-application-bulletin.pdf
With faster material lead times, manufacturers of 5th generation (5G) antennas can qualify designs faster and
meet the demands of rapidly deploying 5G infrastructures.
Specific Dk Material – Our custom formulations
give your antenna design the specific Dk needed,
beween 3.0 Dk and 9.0 Dk.
Further, injection-
moldable materials allow for unique antenna
designs and complex shapes, while only simple
shapes are possible when using traditional
materials.
https://www.avient.com/news/gobie®-h2o-boosts-competitive-advantage-filtered-water-bottle-polyone
Working together with GOBIE designers, PolyOne helped develop a recyclable, dishwasher-safe, and FDA-compliant TPE material that avoids leaching into the bottle’s contents.
Hoffman noted that before selecting the Versaflex material, GOBIE evaluated more than 40 different materials, including rubber, along with methods such as bonding and ultrasonic welding.
This design showcases our ability to collaborate with customers to address multiple challenges.”
https://www.avient.com/news/avient-and-plastic-bank-reuse-ocean-bound-plastic-luxury-caps-and-closures
The new grade offers greater design flexibility and more efficient processing compared to metals traditionally used in luxury packaging caps and closures.
This helps balance impact resistance and density with environmental responsibility and allows for greater design flexibility and efficient processing through standard injection molding methods.
The new Gravi-Tech grade not only advances material science but also contributes to social good,” said Matt Mitchell, Director of Global Marketing, Specialty Engineered Materials at Avient.
https://www.avient.com/sites/default/files/2021-11/artisan-ar7300-pre-colored-formulation-processing-guide.pdf
MOLD DESIGN RECOMMENDATIONS
Gates
• Many different types of gates can be used, such as fan, tunnel, tab,
and edge gates
If material is not in the
recommended moisture percentage for molding, dry
material until it is in the acceptable range for molding.
If material is not in the recommended
moisture percentage for molding, dry material until
it is in the acceptable range for molding.
https://www.avient.com/sites/default/files/2024-09/Complet OnForce LFT Overview _ Brand Brochure.pdf
With appropriate material selection and part design
optimization, long carbon fiber materials can reduce
the weight of components up to 50% compared to
aluminum.
DESIGN & DEPLOY
WITH CONFIDENCE
Transitioning from traditional materials to long fiber composites requires an integrated approach
that includes material formulation, component design, and forming process.
Improve Design Freedom/Reduce Material Substitution Risk – We’re experts at helping you with
structural design and manufacturability, along with detailed performance analysis using finite element,
fiber orientation, and mold filling CAE tools.
https://www.avient.com/sites/default/files/2020-12/artisan-thermoplastics-nylon-processing-guide.pdf
Mold Design Recommendations
Gates
1.
Full-round runners or modified trapezoid runners are the best designs
2.
If material is not in the recommended
moisture percentage for molding, dry material until it
is in the acceptable range for molding.
https://www.avient.com/sites/default/files/2023-01/Revolve Tripod Case Study.pdf
This unique material is at
the heart of every product it makes.
In order to achieve a
lightweight, highly packable, and portable product
while maintaining maximum strength and stability
in the rollable legs, the designers at Rolatube knew
they needed to incorporate a high-performing
composite material.
THE SOLUTION
The team at Rolatube had a few non-negotiable
performance requirements when considering composite
material options for the tripod legs.
https://www.avient.com/products/polymer-colorants/high-temperature-color-concentrates/colorant-chromatics-pes/psu/ppsu-colorants
Formulations for material performance over 300°F (150°C).
Technical information, design guides, processing information and more.
Smarter Materials™ High Performance Thermoplastics: eBook