https://www.avient.com/sites/default/files/2023-09/SEM Services Capabilities Overview Brochure.pdf
Industrial Design
• Research methodologies
• Brainstorming/problem solving
• Concept sketching
• Ergonomic development
• 3D CAD modeling
• Photo rendering & 3D prototyping
• Color, material, & finish selection
• Design for manufacturing
Part/Tool/Process Design Optimization
Prototype Capabilities
• Over 10 injection molding machines ranging from
50–550 tons:
- Materials sampling and evaluation
• Fully automated continuous fiber reinforced
thermoplastic (CFRTP) injection-overmolding cell
- Prototyping combinations of injection
molded discontinuous fiber reinforced
thermoplastics with CFRTP inserts
• Full suite of auxiliary support equipment
including:
- Material drying
- Water and hot oil thermolators for
mold heating
- Ultrasonic welding for inserts
- Secondary & post operations
• 150-ton compression molding presses
• Profile extrusion
• Co-extrusion film and wire & cable
• Over 20 molds at varying geometries to
validate structural, application, and functional
performance.
https://www.avient.com/sites/default/files/2021-04/versaflex-hc-3810-covid-19-containment-tube-screw-caps-case-study.pdf
DIAGNOSTICS
MANUFACTURER
C O V I D - 1 9 C O N T A I N M E N T
T U B E S C R E W C A P S
• Wide range of durometers with consistent raw materials
• Processing consistencies across the durometer ranges for
an easy transition between materials
• Materials formulated without animal derivatives at a
competitive cost
• Offered a comprehensive range of solutions
to accommodate specific application
demands such as barrier, flexibility, and
sealing performance
• Provided materials manufactured in an ISO
13485 certified facility
• Delivered a series of medical-grade TPEs
that could be extruded and injection molded
Versaflex™ HC 3810 Thermoplastic
Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/2023 Syncure Wire and Cable Product Selection Guide.pdf
FEATURES
• Ambient curing
• Flame performance
• Resistant to heat, oil, creep and abrasion
• Low temperature properties
• Temperature ratings up to 125°C
• Low capital investment
• High extrusion speeds
• UL/CSA bulletins
1.844.4AVIENT
www.avient.com
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-12/firecon-cpe-a-processing-guide.pdf
FireCon™
THERMOPLASTIC CPE-A
PROCESSING GUIDE
General Extrusion Guidelines
FireCon™ Thermoplastic CPE-A is a flexible thermoplastic chlorinated polyethylene blend designed for industrial
instrumentation, power, and control cables.
https://www.avient.com/sites/default/files/2020-07/sem-w-c-solutions-for-optical-fiber-cable-product-bulletin-a4.pdf
Gel migration is measured using a quantitative internal method
* 6151 can be supplied with UV protection
* Values concluded from the simulation of materials rheological data and modelling standard extrusion tooling
Pressure: can affect extruder performance, higher pressure gives a lower output at the same rpm
Shear rate: has a relation with self-cleaning of the walls and mixing conditions
Stress: can affect the surface of the product, less stress gives a better surface aspect
MIGRATION OF GEL COMPOUND
Gel Compound ECCOH™ 6151* ECCOH™ 6153 UV ECCOH™ 6154 UV
Unigel Average Good Excellent
Teroson Average Excellent Good
Itcogel Average Good Excellent
ECCOH™ 6151 ECCOH™ 6153 UV ECCOH™ 6154 UV
∆P (bars) 101 63 60
Shear Rate (1/s) 9 9 9
Stress (kPa) 127 79 75
Application example:
Gel-filled stranded loose tube optical fiber cable
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-11/eccoh-product-selection-guide-en.pdf
Continuous Use Temp °C 90°C 90°C 105°C 90°C 125°C 90°C 90°C 105°C
SMOKE DENSITY (MAX)
Flaming Mode 45 104 312 163 312 118 98 60 101 121
Non-Flaming Mode 212 279 303 416 297 369 296 223 296 393
FEATURES
ESCR x
Flame Performance x x x x x
Heat Resistance x x x
High Char Forming x
Low Temperature
Performance x x
Mechanical Properties x x x
Oil Resistance x
UL Listed Halogen-Free x x x
FEATURES
Wire and Cable
• Highly flame retardant
• Very low toxicity and smoke density
• Many grades are cross-linkable
• Can be processed with color or additive
concentrate, and with UV stabilizer
Pipe and Fittings
• Highly flame retardant
• Very low toxicity and smoke density
• Suitable for extrusion, injection molding
ECCOH™
ECCOH™ non-halogenated formulations
re designed to be highly flame retardant
with extremely low toxicity and smoke
density.
https://www.avient.com/sites/default/files/2021-06/fl.us-.datasheet-carbon-fiber.pdf
MOVING HIGH PERFORMANCE FIBERS FORWARD
Key Features
• High Strength & Modulus
• Corrosion resistant
• Electrical & thermal conductor
• Flame Resistant
• UV Inert
• X-Ray Permeable
• Excellent EMI
(Electromagnetic Interference)
Disadvantages
• Susceptible to filamentation
• Conductivity may be a hindrance to some
processing
• Susceptible to galvanic corrosion
• Poor abrasion resistance (untreated)
FIBER-LINE® PROCESS FOR
CARBON FIBER
• Coating
• Twisting
• Extrusion
• Pultrusion
• Precision Winding
FIBER-LINE® CARBON FIBER PRODUCTS
• Strength Members
• Packing Yarn
• Belt & Hose Reinforcement Yarn
• Synthetic Wire Rope
WHY CARBON FIBER?
https://www.avient.com/sites/default/files/2021-06/fl.a4.datasheet-technora.pdf
Key Features
• High tenacity & modulus
• Excellent abrasion & fatigue resistance
• Excellent chemical & steam resistance
• Very low creep
• High thermal stability
• Lower moisture regain than
other para-aramids
Disadvantages
• Lower modulus compared to carbon and
high modulus para-aramids
• Poor UV resistance
FIBER-LINE® PROCESS FOR
TECHNORA®
• Coating
• Twisting
• Polymer Jacket Extrusion
• Stranding
• Overbraiding
• Precision Winding
FIBER-LINE® TECHNORA® PRODUCTS
• Ripcords
• Strength Members
• Industrial Fabric Yarn
• Wire Harness Yarn
• Drive Belt & Hose Reinforcement
• Synthetic Wire Rope
WHY TECHNORA®?
https://www.avient.com/sites/default/files/2022-09/Smartbatch Blow Molding Brochure.pdf
We’ll provide step-by-step guidance, and
visualization through in-house sampling
with various processing techniques:
• Injection stretch blow molding (ISBM)
• Extrusion blow molding (EBM) –
up to four layers
• Injection molding
Our polymer science proficiency, colorants and
additives capability, and in-house color design
service make us a powerful collaborator during
the complete blow molding process.
https://www.avient.com/sites/default/files/2020-08/silicone-dispersion-technologies-brochure.pdf
Additive technologies include:
• Heat stabilizers
• Acid acceptors
• Mold release agents
• Phosphorescent
• Flame retardant
• Tensile modifiers
• Antioxidants
• Peroxides
• Viscosity modifiers
• Electrically conductive systems
• Thermally conductive systems
• Radio-opacity
• Self-bond
TYPICAL USES
Silicone dispersions are used in a wide range
of applications:
• Automotive – spark plug boots, ignition cables,
gaskets/seals, O-rings, overmolded parts
• Rollers – industrial, copiers
• Fabric Coating – welding curtains, air bags, belts
• Cookware – bakeware, spatulas, gloves
• Consumer Goods – goggles, glasses,
cell phone covers, grips
• Healthcare – sterilization pads, catheters, grips,
tubing, grommets, prosthesis
• Military and Aerospace – gas masks, clip straps,
jet starter hose
• Wire & Cable/Power Transmission – jackets,
sleeves, insulators
• Infant Care – nipples/pacifiers, toys
• Extrusion – architectural, O-ring cords, gaskets,
spacers, profiles
Manufacturing locations:
Massillon, OH, USA
LaPorte, IN, USA
Eindhoven, Netherlands
Learn more about our silicone dispersions
at 1.844.4AVIENT (1.844.428.4368) or visit
www.avient.com.