Making matters worse, the pre-colored PC/ABS material used to mold the parts required up to 10 weeks for delivery, further hampering operational efficiency and increasing inventory costs.

PC/ABS

PC/ABS

Thermoplastics used in making composites range from polypropylene (PP), nylon (PA) and polycarbonate (PC) to polyester, polyphenylene sulfide (PPS), and polyetheretherketone (PEEK).

Avient is a recognized leader in the overmoldingof thermoplastic elastomers (TPEs), offering excellent adhesion to substrates like polypropylene, polyethylene, PC, ABS, acetal, and nylon.

Edgetek ™ REC PC Recycled Polycarbonate Solutions Edgetek™ REC PC Recycled Polycarbonate Solutions ColorMatrix™ Optica™ Specialty Toners for PC

CHAPTER 3 | PART DESIGN GUIDELINES Wall Thickness (mm) C o o li n g T im e ( S e c ) 40 35 30 25 20 15 10 5 0 0 1 2 3 4 ABS PC Nylon 6/6 Figure 2 - Designing for Wall Thickness Changes Bad Better Recommended Recommended Poor High Stress Ideal Figure 3 - Internal and External Radius Guidelines .5W Min Inside Rad + W Poor High Volume FIGURE 1 - Wall thickness vs. cooling time of various plastics FIGURE 2 - Designing for wall thickness changes FIGURE 3 - Internal and external radius guidelines Design Guide 9 RIB DESIGN GUIDELINES The minimum distance ribs should be spaced is three times the nominal wall thickness (3W). Solvent Solvents soften surfaces of plastic (plastic must be soluble)—best for amorphous or low crystalline plastics, such as ABS, acrylic, cellulosic, PC, PS, PPO, and vinyls. Venting Guidelines by Resin • PC: .001"–.002" depth & .250" width • PC/PSU: .002"–.003" depth & .250" width • PES: .003"–.004" depth & .250" width • PEI: .001"–.003" depth & .250" width • PP: .001"–.002" depth & .250" width • ABS: .0015"–.0025" depth & .250" width • PEEK: .002"–.004" depth & .250" width FIGURE 40 - Venting Guidelines Vent Groove Vent Land Vent FIGURE 44 - Venting guidelines FIGURE 43 - Venting areas 20 Gravi-Tech CHAPTER 5 | PROCESS OPTIMIZATION Process optimization ensures a quality process and minimizes cycle time.

Base resin: PE, PP, PS, PC, PET, PBT, PLA, EVA, PA

They may be used in transparent resins such as acrylic, GPPS, PC, PET, PETG and SAN.

Discover solutions for the range of transparent and translucent thermoplastics used in the automotive industry (typically PMMA and PC).