https://www.avient.com/resource-center?document_subtype=216&document_type=59&page=0
A guide to the spin-dyeing technology
Composite Overmolding Part Optimization
Universal Polyamide Overmold Thermoplastic Elastomer - White Paper
https://www.avient.com/knowledge-base/article/apparent-hardness-vs-thickness-overmold-applications?rtype[]=1164
Thickness in Overmold Applications
https://www.avient.com/knowledge-base/article/apparent-hardness-vs-thickness-overmold-applications
Thickness in Overmold Applications
https://www.avient.com/sites/default/files/2024-08/Automotive General Design Technology Guide.pdf
AUTOMOTIVE
COLOR DESIGN &
TECHNOLOGIES
TECHNOLOGY GUIDE
This guide was created as a handy reference tool for automotive
designers.
COLOR EFFECTS SUGGESTED
(please click on link below
IP Components
Door Trim
Console
Seat Back Panel
Talc-Filled PP/
TPO
Metallic
Metallic
(larger flakes - mimics paint)
Granite
Granite
(specks)
Marble
Lower Pillars
Quarter Trim Panel
Seat Side Shield
PP (unfilled)
Granite
Granite
(specks)
OnColor REC Colorants
(seat shields)
Marble
Upper Pillar Trim
Grab Handles
Headliner
TPO
Bright Colors
(grab handles)
Granite
(fibers - minimal pillars)
Shifter Knobs TPU
Metallic
Laser Marking
Granite
Marble
COLOR EFFECTS SUGGESTED
(please click on link below
Door Trim Pull Cup
Console Cupholder Bezels
Console Decorative Bezels/
Trim Rings
ABS
Metallic
(bright chromatic colors)
Metallic
Marble
Laser Marking
(pattern on metallic)
Shade Mirrors
Rearview Mirror
Overhead Console
Bin Tray
PC+ABS
Marble
Granite
Headrest Guides HDPE Metallic
Bin & Pullcup Mats
Cupholders
Overmolding
TPE
Laser Marking
Marble
Granite
Sun Visor Vanity Frame
Door Handle Bezels
Switch Bezels
Armrest Pullcup
GF PA Metallic
A/C Vent Vanes
Door Handle
Seat Handle
Carpet Clips
GF PA
Metallic
Granite
COLOR EFFECTS SUGGESTED
(please click on link below
Lower Pillars
Quarter Trim Panel
Seat Side Shield
POM
Metallic
Metallic
Granite
Bezels
Lenses
PMMA Translucent/Tint/Fluorescent
Bezels
Lenses
ASA Light Diffusion
Exterior Badging
Exterior Mirrors
ASA
Metallic
Laser Marking
Metallic
1.844.4AVIENT
www.avient.com
Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2024-06/SEM Asia Product Selection Guide.pdf
• Abrasion resistance
• High performance for consumer
electronics applications
MATERIAL
DESCRIPTION HARDNESS COLOR OVERMOLD
DENSITY
(g/cm3) PROPERTY KEY
CHARACTERISTIC
Versaflex™ CE 3120-65 65A Natural/
Black
PC, ABS,
Copolyester 1.15
Soft touch,
silky feel and
good abrasion
performance
Silky feeling
Versaflex™ CE 3130-70 70A Natural PC, ABS,
Copolyester 1.04
Silky feel,
long-term life,
excellent abrasion
resistance,
performed UV and
stain resistance,
chemical
resistance
Non-blooming
Versaflex™ CE 3130-80 80A Natural PC, ABS,
Copolyester 1.08
Silky feel,
good abrasion
performance and
UV resistance
Non-blooming
Versaflex™ CE 3320-70 70A Clear PC, ABS,
Copolyester 1.08
Excellent UV
resistance,
blue jean stain
Super UV resistance,
blue jean resistance
Versaflex™ CE 3320-80 80A Clear PC, ABS,
Copolyester 1.15
Excellent UV
resistance,
blue jean stain
Excellent UV resistance
Versaflex™ CE 3140-65 65A Natural PC, ABS,
Copolyester 1.00
Excellent abrasion
resistance,
chemical
resistance,
silky feel
5G transparent
Versaflex™ CE 3140-90 90A Natural PC, ABS,
Copolyester 1.01
Excellent abrasion
resistance,
chemical
resistance,
silky feel
5G transparent
VIBRATION DAMPING
ELASTOMERS
MATERIAL
DESCRIPTION HARDNESS COLOR OVERMOLD
DENSITY
Versaflex™ VDT 4201-35N 35A Natural PP 1.00
Versaflex™ VDT 4202-40B 40A Black PP 1.00
Versaflex™ VDT 5120-40 40A Natural Nylon 1.09
Versaflex™ XP 5130 -65 65A Natural PC/ABS 1.03
Versaflex™ CE 3310-80 80A Clear PC/ABS 1.15
Thermoplastic elastomers that dampen
vibrations via energy transfer
• Excellent vibration damping performance
(reduce noise/shaking)
• Adhesion to various plastics PC, PC/ABS,
ABS, PP
• Colorable and translucent grades available
• Effective in thin films
HEALTHCARE
TPEs
Avient has performance-grade materials that are
compliant with USP VI, ISO 10993-4 and 10993-5.
MATERIAL
DESCRIPTION HARDNESS COLOR OVERMOLD
DENSITY
(g/cm3) APPLICATIONS
Versaflex™ HC 2110-35N 34A Natural PP/PE 0.89 Resealing, Elastomeric
closures for injection
Versaflex™ HC 2110-57B 57A Black PP 1.01 Syringe Plungers
Versaflex™ HC MT224 75A Clear PP 0.89 Medical tubing
Versaflex™ HC BT218 67A Translucent — 0.89
Weldable
biopharmaceutical
tubing
Versaflex™ CL 2242 43A Clear PP 0.89 Overmolding for
Versaflex™ CL 2250 50A Clear PP 0.89 Overmolding for
Versaflex™ OM 1040X 40A Natural/Black PC/ABS OM 0.92 Overmolding for
Versaflex™ OM 3060 60A Clear PC/ABS OM 0.90 Overmolding for
FOOD GRADE
TPEs
Thermoplastic elastomer suitable for use
in contact with food
• Made without bisphenol A (BPA),
phthalates, or heavy metals; select
grades compliant with FDA, EU10/2011
and China GB4806
• Resists bites and tears; many are tested
and safe to use in microwaves and
dishwashers
• Can be overmolded to provide a soft
touch grip and customized to specific
comfort requirements including
vibration and noise reduction
• Can be injection molded and
overmolded right onto a substrate
including PP, ABS, etc
Eliminate the need for many
secondary operations required for
other materials so that results are
controlled and consistent
MATERIAL
DESCRIPTION HARDNESS COLOR OVERMOLD
DENSITY
COMPLIANCE
FDA EU GB
Dynalloy™
FC 3510 series 40–80A Natural PETG, ABS, PC 1.04
(Aqueous foods;
conditions D–G)
EU
10/2010
Dynalloy™
FC 7850 & 7860
series
30–80A Translucent/
Natural PP 0.88/0.99 Generic FDA EU
Versaflex™
CL2242 43A Clear PP/PC/ABS 0.89
(All foods; conditions
A–H)
Versaflex™
CL2250 50A Clear PP/PC/ABS 0.89
(Aqueous foods but
not over 8% alcohol;
conditions B-G.
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=28
Composite Overmolding Part Optimization
Processing & Design Guides
Processing & Design Guides
https://www.avient.com/resource-center?document_type=0&form_build_id=form-UG1SadN_IzwjaEoNv2mxi93WqDtETQ5gclbi1PCnUm0&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=80&product_name=0&product_subfamily=0&page=1
Processing & Design Guides
Composite Overmolding Part Optimization
Product Selection Guide
https://www.avient.com/sites/default/files/2022-03/Asia SEM Healthcare Product Selection Guide %281%29.pdf
SPECIALTY
ENGINEERED
MATERIALS FOR
HEALTHCARE
PRODUCT SELECTION GUIDE
Careful consideration must be given to materials used for medical
devices and their impact on patient safety.
Common applications include medical device overmolds, medical and biopharma tubing,
and gaskets and stoppers.
PP OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Dynaflex™ G2706 28A USP Class VI, ISO 10993,
Food contact EtO Soft translucent grade,
grippy feel
Dynaflex™ G2711 43A USP Class VI, ISO 10993,
Food contact EtO Highly colorable solution,
grippy feel, low compression set
Versaflex™
CL2242 & CL2250 42A/ 50A USP Class VI, ISO 10993,
US Food contact EtO Clear boilable grades;
ABS, PC bondable
Versaflex™ G2705 N 60A USP Class VI, ISO 10993,
Food contact EtO/Steam High resilience,
low compression set
Versaflex™ HC3810 20A-90A USP Class VI, ISO 10993 EtO General purpose, unfilled
ABS, PC OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versaflex™ OM1040 40A USP Class VI, ISO 10993 EtO Translucent
Versaflex™ OM3060 60A USP Class VI, ISO 10993 EtO Clear
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
OVERMOLDING FOR
ERGONOMICS
• Adds good tactile surface with soft-touch feel
• Available in a variety of color effects and
textures
• Improves grip, cushion, and comfort
• Enhances functional performance like sealing
properties, vibration damping, oxygen
barrier, and scratch and abrasion resistance
• Reduces assembly costs, good processability
• Offers excellent adhesion to a wide range of
substrates
• Glucometers
• Medical tools overmolds
• Injector pens
• Analysis devices
VERSALLOY™ HC & VERSAFLEX™ HC TPEs
SEALING & RESEALING
• Rubbery feel and soft touch
• No coring, good puncture, and
resealability in static stoppers
• Meets low coefficient of friction
requirements in dynamic seals
• Low extractables
• Suitable to overmold onto polyolefins
• Sealing and resealing septum
• Seals and sanitary gaskets
• Syringe plungers and tips
MATERIAL DESCRIPTION HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versalloy™
HC 9210-45N 45A USP Class VI EtO Good processability,
HC 9210-55N 55A USP Class VI EtO Good processability,
HC 9210-70N 70A USP Class VI EtO Good processability,
HC 9220-43N 43A USP Class VI,
ISO 10993-4/5 EtO Extrusion grade,
high temperature resistance
Versaflex™
HC 2110-35N 34A FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation Resealing, elevated comp set
Versaflex™
HC 2110-57B 57A FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation Low stiction
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
HIGH CLARITY
GRADES WITHOUT
PLASTICIZERS
• Water clear grades formulated without
phthalate plasticizers
• Meets medical regulatory USP Class VI and
ISO 10993-4,5
• Food contact and FDA compliant
• Autoclave and radiation stable
• Low extractable
• High clarity (Haze 50 4.1, 100 4.5, 100 4, 70 6, 70
Tensile Modulus (MPa) 2200 2700 2600 2350 1820 1820
Flexural Strength (MPa) 80 90 104 86 68 68
Flexural Modulus (MPa) 2500 2700 2500 2300 1980 1590
HDT: 0.45, 1.8 (MPa) 110, 80 90, 80 100, 89 123, 100 123, 64 100, 70
UL-94 Rating @ 3.0 mm 5VA V-0 5VA V-0 HB V-0
UL-94 Rating @ 1.5 mm V-0 V-0 5VB V-0 HB V-0
UL-94 Rating @ 0.75 mm V-1 V-2 V-0 None None V-2
COMPETITIVE MATERIAL COMPARISON
ENGINEERED POLYMER FORMULATIONS
FOR HEALTHCARE
TRILLIANT™ HC THERMOPLASTICS
The family of Trilliant™ HC high-performance thermoplastics is formulated to meet the growing challenges
of medical devices and equipment.
https://www.avient.com/resource-center?document_type=59&all=1
Webinar: Overmolding with Thermoplastic Elastomers – An Essential Guide
Composites Overmolding Overview
GLS™ TPEs - Overmolding Guide
https://www.avient.com/sites/default/files/2020-12/sem-tri-fold-selection-guide.pdf
SPECIALTY
ENGINEERED
MATERIALS
PRODUCT SELECTION GUIDE
The product design and material specification process can be daunting.
The OnFlex
portfolio offers overmolding,
UV stabilization and low
order solutions for general
purpose, automotive, and HVAC
applications.
Personal care products
Lawn & garden tools
Outdoor goods
Office supplies
Footwear
Houseware durables
PCR grade is formulated with recycled ocean plastics
Supports the circular economy
Can be overmolded to PP
Comparable performance to traditional TPEs
Versaflex™
Versaflex materials offer the
benefits of overmolding and
vibration damping to a wide
range of end user applications
such as medical tubing,
protective film, electronics
and many others.