https://www.avient.com/sites/default/files/2020-07/versaflex-philips-avent-bottle-spanish.pdf
https://www.polyone.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2020-11/infographic-advanced-composites-ebook.pdf
WEIGHT REDUCTION • Up to 75% lighter than steel; up to 25% lighter than aluminum • Better fuel economy for transportation • Simplified installation DESIGN FLEXIBILITY • Complex shapes less costly to produce than metal • Ability to tailor strength and stiffness in specific areas • Versatile aesthetic options for surface finish PART CONSOLIDATION • Easier installation and assembly with fewer parts • Simplified transport of finished goods • Fewer parts = reduced chance of failure Value that the U.S. composite materials market is expected to reach by 2022 $10.6B 50% Amount of weight reduction that advanced composites could bring to passenger cars, leading to 35% better fuel efficiency 7% CAGR that analyst firm Technavio forecasts the global medical composite materials market will experience from 2016–2020 Fiber-reinforced polymer composites combine thermoset or thermoplastic resins with fiber reinforcement, the resulting product having substantially different properties than the individual components.
THERMOPLASTIC The matrix material of a composite can be a thermoset or a thermoplastic THERMOSET THERMOPLASTIC A thermoset is a cross-linked polymer that cannot be reshaped after it’s formed, cured, and cooled.
Advantages High temperature resistance, creep resistance, low viscosity, paintability, and fatigue resistance A thermoplastic is not cross-linked so it can be re-melted and reformed.
https://www.avient.com/sites/default/files/2022-10/Dynaflex TPE - Aqueous Battery Gasket - Application Snapshot.pdf
ENERGY STORAGE OEM A Q U E O U S B A T T E R Y G A S K E T • Sealing performance from -40 to 110°F • Ability to flow in a long, thin seal design • Chemical resistance to a proprietary electrolyte solution • Natural color • Provided a chemically resistant TPE that outperformed competitive TPE and thermoplastic rubber in rigorous customer testing • Offered material expertise and education to empower an informed material decision • Enabled OEM to model and evaluate sealing performance via design support and data files • Met global production needs through material consistency and local technical support Dynaflex™ Thermoplastic Elastomer KEY REQUIREMENTS WHY AVIENT?
All Rights Reserved. https://www.avient.com/products/thermoplastic-elastomers/dynaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2023-10/reSound BIO TPE -Underwire-case study snapshot.pdf
LEARN MORE https://www.avient.com/products/thermoplastic-elastomers/resound-bio-thermoplastic-elastomers https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2024-09/OnFlex-Lip gloss tube tip -case study snapshot_0904.pdf
Cosmetic packaging manufacturer COSMETIC PACKAGING MANUFACTURER L I P G L O S S T U B E T I P • Excellent clarity and high fluidity • FDA thermoplastic elastomer • Overmolds to PE as good sealing performance • Met customer’s design requirements, such as a skin-like feel • Offered transparent appearance • Met FDA 21 compliance • Overmolded onto PE compared with silicone OnFlex Thermoplastic Elastomers KEY REQUIREMENTS WHY AVIENT?
All Rights Reserved. https://www.avient.com/products/thermoplastic-elastomers/onflex-thermoplastic-elastomers Slide 1: Cosmetic packaging manufacturer
https://www.avient.com/sites/default/files/2024-08/Versaflex-Seat Belt Tether Cover-Case study Snapshot.pdf
LEADING EV MANUFACTURER S E A T B E L T T E T H E R C O V E R • Good abrasion resistance • Excellent weather resistance • Nice flexibility and elasticity • Offered a TPE that withstood mechanical stress and friction, helping to prolong the lifespan of the cover • Delivered good resistance to various environmental factors such as UV radiation, moisture, and extreme temperatures • Provided a solution easily processed and molded using standard thermoplastic processing techniques Versaflex Thermoplastic Elastomers KEY REQUIREMENTS WHY AVIENT?
All Rights Reserved. https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers Slide 1: Leading EV manufacturer
https://www.avient.com/sites/default/files/2023-03/2023 Paddlesports Application Bulletin.pdf
APPLICATION BULLETIN STRENGTH & FLEX Excellent Dimensional Stability, High Stiffness, Impact Resistance SOLUTION: Short & Long Fiber Formulations, Continuous Fiber Composite Tapes & Laminates DURABILITY Density, Stiffness, Strength SOLUTION: Short & Long Fiber Formulations SURFACE PROTECTION Performance Enhancements, Chemical Resistance SOLUTION: Scratch & Mar Resistance, UV Stable Additives TACTILE EXPERIENCE Soft Touch, Slip Resistance SOLUTION: Thermoplastic Elastomers METAL REPLACEMENT High Stiffness-to-Weight Ratio, Lightweighting, Buoyancy SOLUTION: Continuous Filament Winding Technology EXTREME PERFORMANCE Waterproof Seals & Closures SOLUTION: Thermoplastic Elastomers DYNAMIC COMFORT Durability, Customization, Shock Absorption SOLUTION: Thermoplastic Elastomers COLOR RESILIENCE Excellent Adhesion to Substrates, Weatherability SOLUTION: Plastisol Textile Inks FUNCTIONALITY High Stiffness, Structural Integrity, Metal Replacement SOLUTION: Short & Long Fiber Formulations, Continuous Fiber Composite Tapes & Laminates AESTHETIC APPEAL Custom Colors, Patterns & Tones SOLUTION: Custom Polymer Colorants, Specialty Additives RESILIENCE Weatherability, Longevity SOLUTION: Specialty Engineered Polymer Formulations STEM TO STERN OUTSTANDING FROM Explore the many ways polymers can help you innovate to meet evolving consumer demands and create thoughtfully designed paddlesports products that set your brand apart.
https://www.avient.com/sites/default/files/2025-06/LFT Brackets Application Bulletin.pdf
Long Fiber Thermoplastics (LFT) for Brackets and Latches Unlock opportunities for cost savings, lightweighting, & production efficiencies Brackets and latches are traditionally made of cast aluminum or stamped steel.
Long fiber thermoplastics (LFT) combine the structural integrity of metals with the lighter weight and cost-effectiveness of thermoplastic composites.
https://www.avient.com/sites/default/files/2020-12/firecon-cpe-a-processing-guide.pdf
FireCon™ THERMOPLASTIC CPE-A PROCESSING GUIDE General Extrusion Guidelines FireCon™ Thermoplastic CPE-A is a flexible thermoplastic chlorinated polyethylene blend designed for industrial instrumentation, power, and control cables.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
KEY CHARACTERISTICS The primary features and benefits of Gravi-Tech formulations are: • Customized density, offering a wide range of specific gravities from 1.5 to 11 gm/cm3 • Broad modulus range, from very flexible to very rigid grades • Corrosion resistance, withstanding oxidation for long-term use and benefit • Chemical resistance, withstanding fuels, oils and other harsh chemicals Additional features include: • Design flexibility and processing ease • Good impact strength • Elevated heat deflection temperature 6 Gravi-Tech Design Guide 7 CHAPTER 2 | PROCESS SETTINGS Density Modified Formulations Gravi-Tech™ polymer-metal composites are high-density materials developed as thermoplastic-based alternatives to lead and other traditional metals.
These materials have been formulated using select metallic fillers and engineered thermoplastic resins to have densities similar to actual metals, while also providing the design flexibility and processing ease of conventional thermoplastics.
If the material is shear-sensitive, consult the material data sheet or processing guide for instructions to set recovery time • The cooling time should only be 1–2 seconds longer than the screw recovery time, unless dictated by dimensional stability or part thickness Minimize Clamp Pressure This step is done to reduce the amount of energy used by the machine. • Reduce the clamp tonnage until flash is seen around the parting line, then increase the clamp tonnage by 5-10% Minimize Cycle Time • Mold Open/Close – Should be as fast as possible, without slamming, and still produce a nice fluid motion • Ejector Speed – As fast as possible, without influencing part quality • Ejector Stroke – Only stroke the ejectors as many times as needed to separate the part from the core - i.e.