https://www.avient.com/sites/default/files/2021-12/MagIQ Nonwoven Electret for HEPA Application Bulletin.pdf
The core parts of filter media are
engineered structures produced from PP meltblown
nonwoven material.
https://www.avient.com/sites/default/files/2022-12/Cesa Fiber Additives Light Stabilizers Product Bulletin.pdf
APPLICATIONS
Avient’s light stabilizers are suitable for PP, PET
and PA fibers used in a wide range of applications
including carpeting, upholstery, automotive textiles,
artificial turf, awnings, marquees, blinds, sunshades,
covers, tents, sun loungers and garden furniture.
https://www.avient.com/sites/default/files/2020-09/oncolor-sc-product-bulletin-8.5x11.pdf
Improve color usage efficiency with increased
pigment density
• Drop-in solution compatible with your current
process
• Incorporate higher loadings of PCR while
maintaining color design aesthetic
TARGET MARKET AND APPLICATIONS
Compatible with:
• PE, PP or PET multi-layer containers
• Extrusion blow molding
• Injection molding (caps and closures)
PRODUCT BULLETIN
NO SURPRISES PLEDGESM
At Avient, we are committed to helping you grow your business with safe
and environmentally sound solutions.
https://www.avient.com/resource-center?document_type=221&all=1
Avient's Foaming Prediction Service
Predict foamed part behavior and maximum weight reduction
Watch to learn how Cesa™ Unify™ A4R helps bring incompatible polymers, such as PP and PE, together by forming them into a homogenous polymer mixture that increases mechanical properties based on polymer modification.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475(200–250)
480–540
(248–282)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480(205–253)
490–550
(254–287)
485–525
(251–273)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490(210–257)
500–560
(260–293)
490–530
(254–276)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500(215–260)
510–570
(265–298)
490–540
(254–282)
530–600
(275–315)
430–475
(220–250)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515(215–270)
510–570
(265–298)
490–540
(254–282)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
430–475
(220–250)
610–635
(320–335)
Mold Temperature 140–200(60–90)
150–300
(65–148)
140–280
(60–137)
160–240
(70–115)
80–140
(25–60)
300–400
(150–200)
80–140
(25–60)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0 .01%–0 .15%
180 (82)
4–5 Hours
0 .10%–0 .20%
275 (135)
3–4 Hours
0 .02%–0 .04%
250 (125)
3–4 Hours
0 .02%
160 (70)
2 Hours
300 (150)
3–4 Hours
0 .10%
160 (70)
2 Hours
280 (135)
2–3 Hours
0 .01%–0 .20%
Nozzle Type General Purpose Nylon or Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2–5 in/sec; 50–127 mm/sec
Injection Pressure 1,000–2,000 psi; 7–14 Mpa
Back Pressure 50–100 psi; 0 .3–0 .7 Mpa
Screw Speed 25–75 RPM
Cushion 0 .125–0 .250 in; 3–6 mm
Screw Compression Ratio2 2 .0:1–2 .5:1
Comments
1 .
Venting Guidelines by Resin
• PC: .001"–.002" depth & .250" width
• PC/PSU: .002"–.003" depth & .250" width
• PES: .003"–.004" depth & .250" width
• PEI: .001"–.003" depth & .250" width
• PP: .001"–.002" depth & .250" width
• ABS: .0015"–.0025" depth & .250" width
• PEEK: .002"–.004" depth & .250" width
FIGURE 40 - Venting Guidelines
Vent Groove
Vent Land
Vent
FIGURE 44 - Venting guidelines
FIGURE 43 - Venting areas
20 Gravi-Tech
CHAPTER 5 | PROCESS OPTIMIZATION
Process optimization ensures a quality process and
minimizes cycle time.
DEFECTS
Design Guide 37
SOURCES
Mold Machine Material Process
Hot spots
Improper cooling
Venting plugged
Leaking check ring
Barrel too hot
Contamination
Too hot
No cushion
Hold pressure too low
Melt temperature
too high
Reduced transfer position
Back pressure too low
RECOMMENDED ADJUSTMENTS
Check venting
Add a flow leader
Insure cushion position
Insure proper screw
recovery
Add a foaming agent Increase hold pressure
Increase hold time
Reduce injection speed
Reduce melt temperature
Reduce mold
temperature
Increase mold
temperature
Sink
Root cause: Material is shrinking away from mold surface .
38 Gravi-Tech
SOURCES
Mold Machine Material Process
Venting impaired
Condensation
Heater band overriding
Wrong screw
configuration
Wet material
Contamination
Injection speed too fast
Residence time too long
Excessive decompression
RECOMMENDED ADJUSTMENTS
Increase gate size
Check mold surface
for condensation
Check for condensation
in feed throat
Check dry material
dew point
Dry material
Increase mold
temperature
Reduce melt temperature
Reduce back pressure
Reduce screw speed
Reduce decompression
Splay
• Silver streaks on part
Root cause: Material degradation
DEFECTS
Design Guide 39
SOURCES
Mold Machine Material Process
Venting impaired Leaking check ring
Heating band burned out
New lot
Contamination
Melt temperature too low
Hold pressure too low
Back pressure too low
Transfer position too high
Injection speed too low
RECOMMENDED ADJUSTMENTS
Clean mold surface
Check vents
Increase gate size
Increase melt
temperature
Increase mold
temperature
Increase hold pressure
Increase hold time
Increase injection speed
Increase back pressure
Decrease transfer
Surface Finish
Root cause: Material is not reproducing the mold surface finish.
40 Gravi-Tech
SOURCES
Mold Machine Material Process
Tooling damage Heater band overriding
Leaking check ring
Contamination
Wet material
Melt temperature
too high
Back pressure too high
No cushion
Pack pressure too high
Hold time too low
RECOMMENDED ADJUSTMENTS
Reduce gate size
Increase cooling in
gate area
Check gate for blockage
Check thermocouples for
continuity
Ensure cushion is
maintained
Dry material Reduce melt temperature
Increase hold pressure
Increase hold time
Reduce back pressure
Increase cooling time
Reduce tip temperature
Gate Vestige
Root cause: Material doesn’t have a clean break at gate .
https://www.avient.com/products/polymer-colorants
Hydrocerol™ Chemical Foaming Agents
Remafin™ Fiber Colorants for PP
https://www.avient.com/resources/safety-data-sheets?page=4254
DNU Geon(TM) V1775-35 Boeing Foam
PP FR 8-6 LMS-1000
https://www.avient.com/resources/safety-data-sheets?page=4104
Geon(TM) V1811 Foam Strand Coating
PP FR 8-6 LMS-1000
https://www.avient.com/resources/safety-data-sheets?page=4398
Geon(TM) FK147-60 Taupe Foam Coating NP
PP FR 8-6 LMS-1000
https://www.avient.com/resources/safety-data-sheets?page=5654
Geon(TM) FB610 Foam Texture Red
PP FR 8-6 LMS-1000