This approach maintained the streamlined design while controlling costs. Cost savings: Molding the bumpers separately and inserting them into the housing keeps costs down yet provides the seamless appearance of overmolding. Creating a two cavity tool for the bumpers saved PTA 70% over the cost of an overmolding tool, and reduced scrap rates typical with overmolded housings by 80%.

These cost-effective thermoplastics provide LED manufacturers with an alternative to traditional polymers with no tradeoffs in performance. Resilienceä LS Frost PVC offers equivalent properties and material performance to acrylic (PMMA) at a notably lower cost, depending on volume and profile size. Production costs are reduced by eliminating the vacuum metallization step.

Replacing metal cuts heat sink costs for LED lighting assemblies Using a supplier for the parts also led to unexpected costs and shipping delays, created logistics challenges and tied up stock and working capital. But a significant hurdle remained: the cost of retooling.

Additional weight, manufacturing challenges and ultimately, higher costs. Its thermally conductive properties allow for effective heat management, but material and production costs can be high. Replacing aluminum heat sinks with polymer ones can greatly reduce both the total cost and weight of a part.

Additional weight, manufacturing challenges and ultimately, higher costs. Its thermally conductive properties allow for effective heat management, but material and production costs can be high. Replacing aluminum heat sinks with polymer ones can greatly reduce both the total cost and weight of a part.

Additional weight, manufacturing challenges and ultimately, higher costs. Its thermally conductive properties allow for effective heat management, but material and production costs can be high. Replacing aluminum heat sinks with polymer ones can greatly reduce both the total cost and weight of a part.

This approach maintained the streamlined design while controlling costs. Cost savings: Molding the bumpers separately and inserting them into the housing keeps costs down yet provides the seamless appearance of overmolding. Creating a two cavity tool for the bumpers saved PTA 70% over the cost of an overmolding tool, and reduced scrap rates typical with overmolded housings by 80%.

In addition, it costs hundreds of thousands of jobs, exposes consumers and workers to health and safety risks, has proven links to organized crime, and causes massive reductions in tax revenue.   Reduces costs for warranty, liability, or product support Learn how molded-in color can offer the same eye-popping effects of paint at a greater efficiency and lower cost

Additional weight, manufacturing challenges and ultimately, higher costs. Its thermally conductive properties allow for effective heat management, but material and production costs can be high. Replacing aluminum heat sinks with polymer ones can greatly reduce both the total cost and weight of a part.

This approach maintained the streamlined design while controlling costs. Cost savings: Molding the bumpers separately and inserting them into the housing keeps costs down yet provides the seamless appearance of overmolding. Creating a two cavity tool for the bumpers saved PTA 70% over the cost of an overmolding tool, and reduced scrap rates typical with overmolded housings by 80%.