https://www.avient.com/knowledge-base/article/securing-supplies-medical-plastic-solutions
How to minimize the risk of supply chain disruption for healthcare plastic colorants and functional additives
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Securing Supplies for Medical Plastic Solutions
The concentrates need to be diluted with virgin polymer during the conversion process to achieve the right amount of color or additive in the plastic.
https://www.avient.com/resource-center/services/cycleworks-innovation-center-plastic-recycling
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CycleWorks™ Innovation Center For Plastic Recycling
CycleWorks™ Innovation Center For Plastic Recycling
CycleWorks serves as a collaboration platform for value chain partners to advance mechanical plastic recycling.
https://www.avient.com/sites/default/files/2020-09/versaflex-pf-technical-bulletin-sept-2020.pdf
TECHNICAL BULLETIN VERSAFLEX™ PF Tack Layer for Surface Protective Films Properties Versaflex PF MD6727 Versaflex PF MD6741 Versaflex PF MD6649 Versaflex PF 9512 Versaflex PF MD6666 Versaflex PF MD6748 Versaflex PF MD6700 Features Low Tack Low Tack; Used for tailoring tack with MD6700 Low-Medium Tack Value Offering Medium Tack Low Gel/Residuals Low Tack Build High Tack Peel Strength Low Low-Medium Medium Medium-High Medium-High High High Applications Optical Films Home Appliances Plastics Construction/Bare Metals Finished Metals Steel/Painted Metals Bare Metals MFR @ 190°C/2.16 kg -- 4.5 17 5.4 21 4.8 6.5 MFR @ 230°C/2.16 kg 10 20 -- -- -- -- -- Specific Gravity, g/cc 0.92 0.91 0.92 0.92 0.94 0.94 0.94 Hardness, Shore A 50 49 37 38 37 31 30 G' @ 23°C, Pa 28.0 x 105 10.4 x 106 8.3 x 105 -- 9.9 x 105 11.8 x 105 10.0 x 105 DMA Tg, °C -29 -30 -9 10 11 15 21 LDPE/Versaflex PF Film1 180° Peel, N/25mm Stainless Steel after 20 min @ 25°C 0.5 2.2 3.2 6.1 6.7 8.5 8.6 after 7 days @ 25°C 0.6 2.7 4.3 5.5 8.2 8.3 10.3 PMMA2 after 20 min @ 25°C 1.1 1.7 3.8 4.9 6.9 8.3 8.8 after 20 min @ 75°C 2.8 4.1 5.1 6.9 9.0 10.7 11.8 after 7 days @ 75°C 4.0 4.4 5.9 9.8 8.4 9.8 10.3 Polycarbonate3 after 20 min @ 25°C 1.4 2.2 3.8 6.8 6.3 8.4 7.0 after 20 min @ 75°C 3.4 4.8 6.7 8.8 8.8 10.0 11.8 after 7 days @ 75°C 4.6 6.5 7.5 10.6 11.6 10.6 13.8 1 Film thickness: 51 micron LDPE/25 micron Versaflex PF 2 Arkema Plexiglas™ V052-100 (Plexiglas is a trademark of Arkema France Corp.) 3 Sabic Lexan™ L52-111 (Lexan is a trademark of Sabic Innovative Plastics) PHYSICAL PROPERTIES OF SELECTED VERSAFLEX PF TACK LAYER FORMULATIONS PRODUCT DESCRIPTION Versaflex™ PF formulations are specially developed for the manufacture of co-extruded surface protective films that apply easily, maintain tack with minimal build, peel smoothly and remove completely with little-to-no residue or ghosting.
BENEFITS OF VERSAFLEX PF FOR SURFACE PROTECTIVE FILMS: • Customizable tack • Single-step manufacturing process (co- extrusion) • Low volatile organic compound (VOC) emissions during manufacturing • Eliminates secondary coating and drying operations • Eliminates hazardous liquid chemicals compared to solvent systems • Reduces converting costs versus coating • Reduces energy consumption MARKETS AND APPLICATIONS Versaflex PF formulations, customizable based on desired level of tack, are co-extruded with protective films to provide just the right amount of protection during the fabrication, assembly, shipment, storage and installation of finished goods in many industries and end-use applications including: • Optical films and display panels for consumer electronics • Home appliances • Construction and building materials • Furniture and cabinetry • Automotive and other transportation 100/0 90/10 80/20 70/30 60/40 40/60 30/70 20/80 10/90 0/100 0.9 1.1 2.0 2.4 2.8 3.7 3.8 4.9 0 1 2 3 4 5 6 7 8 6.5 1.6 Versaflex PF MD6727 Versaflex PF MD6748 Versaflex PF MD6700 Versaflex PF MD6666 Versaflex PF 9512 Versaflex PF MD6649 Versaflex PF MD6741 0 2 4 6 8 10 12 % of MD6741/MD6700 Degree of tack can be customized for substrate surfaces.
https://www.avient.com/knowledge-base/article/making-plastic-parts-more-sustainable
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Making Plastic Parts More Sustainable
This article will explain bio-based and recycled raw materials often used in plastics while exploring key factors such as color, performance, regulations, price, and supply.
Similar to traditional materials, confirming which standards must be met and ensuring the sustainable plastic formulation is compliant is important.
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/colorant-chromatics-reinforced-formulations-0
Typical applications include extruded components where abrasion resistance and cut-through resistance are required.
Handling some of the most challenging and high-performance plastic applications
https://www.avient.com/products/thermoplastic-elastomers/stat-tech-tpe-static-dissipative-electrically-conductive-thermoplastic-elastomers
Stat-Tech TPEs can be both injection molded and extruded, giving great design freedom and enabling more complex geometries.
Formulations combining the EMI/RFI shielding properties of metal with the lightweighting & processing ease of plastic
https://www.avient.com/news/avient-launches-new-bio-based-polymer-solutions-medical-and-pharmaceutical-applications-during-pharmapack-europe-2022
These bio-based materials can be processed on standard injection-molding machines and extruders and can be recycled in the same recycling channels as conventional fossil-based polymers.
Avient employs approximately 8,700 associates and is certified ACC Responsible Care®, a founding member of the Alliance to End Plastic Waste and certified Great Place to Work®.
https://www.avient.com/sites/default/files/2020-07/pvc-extrusion-processors-case-study.pdf
A decrease in density of just 0.01–0.02 g/cc can yield 4% annual savings in material consumption, while generating a 4% increase in extruder productivity.
This small drop can be a game-changer in efficiencies for a typical PVC extruder.
This gave processors control over gauge, thickness and weight throughout the entire extruded part, all leading to improved performance and quality.
https://www.avient.com/news/specialty-polymer-solutions-avient-improved-durability-and-sustainability-healthcare-products-pharmapack-2023
However, this can negatively impact the mechanical and physical performance of medical plastics.
They can be processed on standard injection-molding machines and extruders and recycled in the same recycling channels as conventional fossil-based polymers.
Avient is certified ACC Responsible Care®, a founding member of the Alliance to End Plastic Waste and certified Great Place to Work®.
https://www.avient.com/knowledge-base/case-study/innovation-cuts-solar-power-system-wiring-installation-costs
To comply with all of these standards meant covering the wire with more than one layer of jacketing and insulation materials – and that meant running the product through the extruder more than once.
The manufacturer used the new material to produce finished cable and wire with a single pass through the extruder, which simplified production, reduced costs and freed capacity.
Increased capacity: Reduced cycle times from the single extruder pass yielded an increase in manufacturing capacity.