https://www.avient.com/sites/default/files/2023-10/2023 Syncure Wire and Cable Product Selection Guide.pdf
Syncure™ XLPE Cross-linkable Polyethylene Formulations FOR LOW VOLTAGE CABLES PRODUCT SELECTION GUIDE Syncure™ XLPE MOISTURE CROSS-LINKABLE POLYETHYLENE INSULATION FOR LOW VOLTAGE CABLE SYSTEMS SYSTEM S100FH S100FH-XUV S100FH-UV S100FV S100FV-UV S112NA S120NA S200FH S200FV Applications Building Wire, Tray Cable Building Wire, Tray Cable Photo-Voltaic (PV) Wire Building Wire, Tray Cable Building Wire, Tray Cable Building Wire, Teck-90 Pipe and Tube Building Wire, Tray Cable, Service Entrance Building Wire, Tray Cable, Service Entrance Specification UL 44 UL 44 UL 44, UL 4703 UL 44 UL 44 CSA 22.2 Suitable for NSF 61 UL 44 UL 44 Wire Type XHHW-2, RHW-2, USE-2, SIS XHHW-2, RHW-2, USE-2, SIS XHHW-2, RHW-2, USE-2, SIS, PV XHHW-2, RHW-2, SIS XHHW-2, RHW-2, USE-2, SIS, PV RW-90, Teck-90 – RHW-2, RHW, RHH, XHHW-2, XHH, XHHW, SIS RHW, RHH, RHW-2 Components % 83% S1054A 17% V0022G RoHS 83% S1054A 17% V0022G-UV RoHS 70% S1054A 30% V0022G-UV RoHS 50% S1054A 50% V0044G RoHS 50% S1054A 50% V0044G-UV RoHS 95% S1054A 5% S1000B 95% S1016A 5% S1037B 78% S1054A 22% SC5400-0002 RoHS MB ALT FR 50% S1054A 50% SC5400-0003 RoHS MB ALT FR Features Horizontal Flame Horizontal Flame, UV Resistant, Colors Possible Horizontal Flame, FV-1 Flame, UV Resistant, Colors Possible VW-1 VW-1, UV Resistant, Colors Possible Non-FR Rigid Pipe Applications Horizontal Flame, DBDPE-free VW-1, DBDPE-free GENERAL PROPERTIES Specific Gravity 1.01 1.02 1.10 1.31 1.31 0.92 0.95 1.01 1.31 Hardness Shore D, 10 Seconds 47 47 47 48 48 47 59 47 48 Gel 68 68 70 70 70 72 72 68 70 TENSILE PROPERTIES Tensile Strength (psi) 2800 2500 2650 3200 2650 2800 4500 2800 3200 Elongation % 400 400 540 470 540 400 80 400 470 Tensile Retention % 100 100 97 110 110 95 75 95 100 Elongation Retention % 90 90 94 100 100 90 75 90 93 ELECTRICAL Dielectric Strength (V/mil) 1000 1400 1400 1200 1200 1000 – 1000 1200 Dielectric Constant 2.31 2.45 2.61 2.61 2.61 2.24 2.1 2.31 2.61 Dissipation Factor % 0.0012 0.0080 0.008 0.0043 0.0043 0.0008 0.002 0.0012 0.0043 THERMAL Temperature Rating °C 90 90 90 90 90 90 125 90 90 Heat Deformation % 10 5 5 5 5 10 10 10 5 The Syncure™ XLPE portfolio is a two-step, silane- grafted, moisture cross-linkable polyethylene system.
FEATURES • Ambient curing • Flame performance • Resistant to heat, oil, creep and abrasion • Low temperature properties • Temperature ratings up to 125°C • Low capital investment • High extrusion speeds • UL/CSA bulletins 1.844.4AVIENT www.avient.com Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-08/2020-hammerhead-application-install-guide.pdf
Deflection is dependent on support span distance. 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in .75" Hammerhead Panel 0.00 0.20 0.40 0.60 0.80 1.00 1.20 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in 1.50" Hammerhead Panel Simply supported beam deflection for Hammerhead™ panels with 5.3 lb/ft3 core density 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in .50" Hammerhead Panel 0.00 0.50 1.00 1.50 2.00 2.50 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in 1.00" Hammerhead Panel 50lb 100lb 150lb 200lb 250lb LOAD CASE Hammerhead™ PETG Laminate Hammerhead™ PETG Laminate * To calculate deflection for different panel widths, use the following formula: Deflection = Chart value* [12 / panel width].
Example: Deflection for 24 inch panel = Chart value *[12 / 24] 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in .50" Hammerhead Panel 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in .75" Hammerhead Panel 0.00 0.50 1.00 1.50 2.00 2.50 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in 1.00" Hammerhead Panel 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in 1.50" Hammerhead Panel Hammerhead™ PETG Laminate Hammerhead™ PETG Laminate Simply supported beam deflection for Hammerhead™ panels with 8.4 lb/in3 core density * To calculate deflection for different panel widths, use the following formula: Deflection = Chart value* [12 / panel width].
Example: Deflection for 24 inch panel = Chart value *[12 / 24] Fixed end beam deflection for Hammerhead™ panels with 8.4 lb/ft3 core density 50lb 100lb 150lb 200lb 250lb LOAD CASE Hammerhead™ PETG Laminate Hammerhead™ PETG Laminate 0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 i n c h w id th * Support Distance - in .50" Hammerhead Panel 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in 1.00" Hammerhead Panel 0.00 0.10 0.20 0.30 0.40 0.50 0.60 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in .75" Hammerhead Panel 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 12 18 24 30 36 42 48 54 60 D e fl e c ti o n p e r 12 in c h w id th * Support Distance - in 1.50" Hammerhead Panel * To calculate deflection for different panel widths, use the following formula: Deflection = Chart value* [12 / panel width].
https://www.avient.com/sites/default/files/2023-06/Cesa_ Stat Antistatic Additives for Automotive - Application Bulletin.pdf
APPLICATION BULLETIN PRODUCT NAME SUITABLE FOR APPLICATION LDR Cesa™ Stat OCA0025695 PP Permanent reduction of dust attraction in interior From 5% Cesa™ Stat OCA0025609 PC/ABS, PA6, PC/ASA Permanent reduction of dust attraction in interior From 8% Cesa™ Stat OCA0025603 LDPE, TPE Permanent reduction of dust attraction in interior From 7% The graph shows the measurement of the charge decay time at 23°C/50% r.H. on 80x80x2mm IM plaques.
Even after wash- ing the surface with detergent and water with 5 repetitions, the antistatic effect remains unchanged. 0 500 1,000 1,500 2,000 2,500 3,000 0 20 40 60 80 100 Vo lta ge (V ) Time (s) PP talc filled 5% Cesa Stat OCA0025695 5% Cesa Stat OCA0025695 wash end www.avient.com Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_elastomers_for_overmolding_applications.pdf
Table 2: GLS 271-051 overmolded to polyacetal (Delrin511P) and its copolymer (Hostaform 9021) LC 271-051 to Delrin 511P Average, N/mm Maximum,N/mm Mode of failure Melt temperature 1.65 1.95 Adhesive 220°C 1.84 1.98 Adhesive 220°C LC 271-051 to Hostaform 9021 Average, N/mm Maximum,N/mm Mode of failure Melt temperature 2.12 2.22 Adhesive 220°C 2.14 2.33 Adhesive 220°C Universal Polyamide Overmold Update: In earlier studies, robust universal polyamide overmolding materials and their benefits were introduced,2,3 where overmoldability of a 60 shore A and a 75 shore A material to Nylon was demonstrated.
F H H O m C H H O *C H H n C* H H O *m C H H C H C H C H H C H H C H *z C C C N HH H * x y C H 3 O C H 3 O* O C *n 285-056 Peel adhesion 3.23 2.55 3.06 3.063.063.062.89 2.55 2.89 2.89 2.72 2.72 3.06 2.38 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 Lexan 141 Cycolac MG38 Cycoloy C2950 Xenoy 5220 Xenoy 1339 Injection speed: 25 mm/sec A vg . p ee l, N /m m Melt temp: 190°C Melt temp: 200°C Melt temp: 220°C Figure 5: GLS 285-056 adhesion values overmolded onto PC, ABS, PC/ABS and PC/PBT over a wide range of melt emperatures of the TPE. t 285-056 peel adhesion 2.893.06 2.89 2.38 2.55 2.55 2.89 2.55 2.89 3.063.06 2.89 2 3 25 50 75 Injection velocity, mm/sec A vg . p ee l, N /m m Lexan 141 Cycolac MG38 Cycoloy C2950 Xenoy 5220 Figure 6: GLS 285-056 adhesion values overmolded onto PC, ABS, PC/ABS and PC/PBT over a wide range of injection peeds. s 285-056 tensile properties: initial & aged after 1 week at 70°C. 2.35 1.60 2.77 2.30 1.66 2.77 0 0.5 1 1.5 2 2.5 3 Tensile Strength 100% Modulus 300% Modulus Pa sc al s Initial Final Figure 7: Physical property retention of GLS 285-056 after 1week at 70°C.
OM6240 adhesion to Ultramid B3ZG6 1.7 1.91.9 0.0 0.5 1.0 1.5 2.0 250°C 260°C 270°C Melt temperature A vg . p ee l, N /m m Injection speed: 64 mm/sec Figure 10: Versfalex OM 6240 adhesion values to polyamide Ultrmid B3ZG6 OM6240 adhesion to Ultramid B3ZG6 1.7 1.91.9 0.0 0.5 1.0 1.5 2.0 250°C 260°C 270°C Melt temperature A vg . p ee l, N /m m Injection speed: 64 mm/sec Figure 11: Versaflex OM 6258 adhesion values to polyamide Ultrmid B3ZG6 GLS Corporation, 833 Ridgeview Drive, McHenry, IL 60050
https://www.avient.com/knowledge-base/article/selecting-and-molding-high-performance-thermoplastics
While commodity plastics and engineering plastics can typically maintain their performance in environments up to 100°C and up to 120°C, respectively, a high-performance thermoplastic can withstand continuous use temperatures of 230°C.
Molding these high-temperature thermoplastics requires processing equipment capable of melt temperatures up to 400°C and mold temperatures up to 200°C.
It typically works best with a nozzle temperature between 360–400°C and a heated bed of 120°C.
https://www.avient.com/resources/safety-data-sheets?page=2807
PX-C-170 BLUE RACK DIP
PX-C-226 WHITE 60-A
PX-C-227 HARD WHITE
https://www.avient.com/news/polyone-invests-its-gsdi-specialty-dispersions-assets-and-technology
We thrive on collaborating with our customers to innovate and design materials that maximize performance and aesthetics for silicone-based products through our GSDI portfolio,” said John V.
https://www.avient.com/sites/default/files/2023-12/_ECCOH LSFOH 5983 Formulations Product Bulletin.pdf
The ECCOH 5983 formulation has been developed to help prevent stress cracking in armored cables by offering high tear strength and elongation at break at temperatures ranging from -25°C to 90°C.
MARKETS AND APPLICATIONS • Cable jackets for low and medium-voltage power cables with metal armoring, typically installed underground or where installation requires them to be bent • Armored cable applications that require compliance with LTS1 requirements as per the BS 7655-6.1 standard IMPACT • High environmental stress cracking resistance • High tear strength and elongation at break at temperatures ranging from -25°C to 90°C • Flame retardant performance • Limiting oxygen index (LOI) of 36% • Exceeds BS 7655-6.1:1997 standard criteria for LTS1–LTS4 for complex designs and armored cables PRODUCT BULLETIN Cable jacket liable to cracking Power Cable Cross Section Metal armoring 1.844.4AVIENT www.avient.com Copyright © 2023, Avient Corporation.
KEY CHARACTERISTICS ECCOH 5924 FORMULATION ECCOH 5981 FORMULATION ECCOH 5983 UV FORMULATION Material Standards BS7655-6, 1 (LTS1–4), BS6724, IEC 60502 BS7655-6, 1 (LTS3) BS7655-6, 1 (LTS1–4) Tear Strength at 23°C 7.7 N/mm 10 N/mm 11 N/mm Tear Strength at 65°C 2.3 N/mm 5 N/mm 6.5 N/mm Hot Pressure Test (6h at 90°C) 39% –
https://www.avient.com/sites/default/files/2020-10/demystifing-cmf-brochure.pdf
COLOR, MATERIAL & FINISH DESIGN SERVICE FIVE WAYS TO BRING CLARITY TO COLOR, MATERIAL & FINISH SELECTION D E M Y S T I F Y I N G C M F FINDING THE RIGHT BALANCE BETWEEN LOOK, FEEL AND FUNCTION IS IMPORTANT BUT CHALLENGING NEARLY 90% OF ALL PURCHASE DECISIONS ARE MADE SUBCONSCIOUSLY.
DESIGN MOTIVATES D E S I G N I L LU M I N AT E S VISUALIZING COLOR, MATERIAL & FINISH SELECTION WE’VE DEVELOPED A TOOL THAT ALLOWS YOU TO SET THE CRITICAL FACTORS FOR YOUR PROJECT, ALLOWING YOU TO MAKE INTELLIGENT CMF DECISIONS AND ACCELERATE DEVELOPMENT.
FEEL WHEEL LOW HIGH COST LI G HT H EA VYD EN SIT Y S O F T H A R D D U R O M E T E R C O LD W A RMTH ERM AL OPAQUE TRANSPARENT OPACITY M ATTE GLO SS GLOSS L EV EL W E A K S T R O N G T E N S IL E S T R E N G T H TACKY SLIPPERY SURFACE FEEL LOW - HIGH COST LI G H T - H EAVY D EN SIT Y S O F T - H A R D D U R O M E T E R C O LD - W ARM TH ERM AL OPAQUE - TRANSPARENT OPACITY MATTE - G LO SS GLOSS L EV EL W E A K - S T R O N G T E N S IL E S T R E N G T H TACKY - SLIPPER Y SURFACE FEEL FEEL WHEEL LOW HIGH COST LI G HT H EA VYD EN SIT Y S O F T H A R D D U R O M E T E R C O LD W A RMTH ERM AL OPAQUE TRANSPARENT OPACITY M ATTE GLO SS GLOSS L EV EL W E A K S T R O N G T E N S IL E S T R E N G T H TACKY SLIPPERY SURFACE FEEL LOW - HIGH COST LI G H T - H EAVY D EN SIT Y S O F T - H A R D D U R O M E T E R C O LD - W ARM TH ERM AL OPAQUE - TRANSPARENT OPACITY MATTE - G LO SS GLOSS L EV EL W E A K - S T R O N G T E N S IL E S T R E N G T H TACKY - SLIPPER Y SURFACE FEEL WE WORK WITH YOU TO DEVELOP THE FOLLOWING: • Market Analysis & Research • Material Innovation • CMF Recommendations • Custom Color Creation DESIGN MOTIVATES EXAMPLE MATERIAL PROFILE www.avient.com Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-therma-tech-led-light-heat-exchanger.pdf
© 2019, All Right Reserved Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012 LED LIGHT MANUFACTURER H E A T E X C H A N G E R F O R A N E L E C T R O N I C C I R C U I T B O A R D • Looking to replace aluminum • Reduce corrosion • Light weighting • Eliminated the effects of corrosion • Provided a lightweight alternative to aluminium • Redesigned the part for easier processing and further weight reduction • Enabled the customer to take a new, innovative product in to the market Therma-Tech™ Thermally Conductive Formulation KEY REQUIREMENTS WHY AVIENT?