https://www.avient.com/sites/default/files/2024-08/Avient Thermoplastic Composite Tapes Product Overview.pdf
Avient Thermoplastic Tapes
Engineered or unidirectional fibers are combined
with thermoplastic resins to create continuous
fiber-reinforced composite materials that provide
superior strength-to-weight ratio and high
performance for reinforcement across a broad
range of applications.
FIBER-LINE™
THERMOPLASTIC TAPES
STRONG, CREEP RESISTANT,
CHEMICAL RESISTANT
Fiber-Line Specialty Engineered Thermoplastic
Tapes are formulations composed of a wide range
of fibers that are uniquely engineered to enhance
fiber performance—such as twisting and coating—
and then custom manufactured into a composite
tape with a thermoplastic resin.
KEY FEATURES
• Compatible with various Fiber-Line fibers,
performance-adding processes, and
thermoplastic resins to meet your application
needs
• Tapes available up to 5 inch width via spools
or cut-to-length
• Rapid prototyping
FIBERS FOR FIBER-LINE TAPES
• Carbon fiber
• Fiberglass
• Kevlar ® Para-Aramid
• Nomex® Meta-Aramid
FIBER-LINE PERFORMANCE-ADDING
PROCESSES
• Coating
• Twisting
KEY APPLICATIONS
• Oil & Gas
• Industrial
• Aerospace
Polystrand™
Thermoplastic Tape
Fiber-Line™
Thermoplastic Tape
https://www.avient.com/sites/default/files/2023-07/Avient-2022-Sustainability-Report.pdf
Bio-based Dyneema®
fiber is available in fiber, unidirectional laminate and fabric.
International Sustainability & Carbon
Certification (ISCC certified), Bio-based Dyneema® fiber
enables our partners and downstream customers to
reduce their carbon footprint while maintaining the same
trusted performance of the world’s strongest fiber™.
Furthermore, Avient has instituted an internal cost of carbon to encourage investments in low-carbon
and carbon-free technologies.
https://www.avient.com/news/polyone-showcases-expansive-fiber-colorants-additives-portfolio-itma-2019
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News Center
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PolyOne Showcases Expansive Fiber Colorants & Additives Portfolio at ITMA 2019
BARCELONA – June 20, 2019 – This week at ITMA, the trendsetting fiber, textile and garment technology exhibition, PolyOne is featuring its comprehensive range of liquid and solid colors and additives for the mass dyeing and functional modification of synthetic fibers.
PolyOne fiber colorant and additive solutions now span five brands, including solid masterbatch options for traditional and melt spun fiber from recent acquisitions Magenta Master Fibers and IQAP.
https://www.avient.com/news/polyone-launches-new-eccoh-lsfoh-grades-optical-fiber-cables
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PolyOne Launches New ECCOH™ LSFOH Grades for Optical Fiber Cables
POMMERLOCH, Luxembourg – June 18, 2020 – PolyOne today launched new specialized polymer grades with enhanced chemical resistance and improved productivity for optical fiber cables (OFC).
As global demand for internet connectivity and data transmission capacity continues to rise, fiber optic cable is replacing traditional copper communication cables at a fast pace.
https://www.avient.com/news/polyone-launches-natural-fiber-reinforced-solutions-brilliant-colors
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PolyOne Launches Natural Fiber Reinforced Solutions in Brilliant Colors
Introduced this year in March, reSound NF composites feature an engineered natural fiber reinforcement.
Independent testing has shown that reSound NF formulations offer equivalent performance to short glass fiber reinforced alternatives, at a 5-10% lower density.
https://www.avient.com/investor-center/news/polyone-drives-textile-industry-sustainability-and-innovation-fiber-colorant-technology
ColorMatrix™ Fiber Colorant Solutions combine colorants and specialized melt spinning equipment to provide an adaptive, innovative system for coloring polyester fiber.
It also eliminates the need for water and wastewater treatment, up to 10 liters per kilogram of fiber, commonly required with aqueous dyeing processes.
View original content:http://www.prnewswire.com/news-releases/polyone-drives-textile-industry-sustainability-and-innovation-with-fiber-colorant-technology-300601493.html
https://www.avient.com/sites/default/files/2020-09/stat-tech-tri-fold-processing-guide.pdf
These materials combine the performance
of select engineering resins with reinforcing additives, such as carbon powder, carbon fiber, nickel-coated carbon fiber and
stainless steel fiber, for low-to-high levels of conductivity depending upon application requirements.
PROBLEM CAUSE SOLUTION
Incomplete Fill Melt and/or mold
temperature too cold
Mold design
Shot Size
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap to parting line
• Increase shot size
• Increase cushion
Brittleness Melt temperature too low
Degraded/Overheated material
Gate location and/or size
• Increase melt temperature
• Increase injection speed
• Measure melt temperature with pyrometer
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Relocate gate to nonstress area
• Increase gate size to allow higher flow speed
and lower molded-in stress
Fibers on Surface
(Splay)
Melt temperature too low
Insufficient packing
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure, and time
• Increase shot size
• Increase gate size
Sink Marks Part geometry too thick
Melt temperature too hot
Insufficient material volume
• Reduce wall thickness
• Reduce rib thickness
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase shot size
• Increase injection rate
• Increase packing pressure
• Increase gate size
Flash Injection pressure too high
Excess material volume
Melt and/or mold
temperature too hot
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection speed
• Increase transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection speed
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Excessive Shrink Too much orientation • Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation • Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Burning Melt and/or mold
temperature too hot
Mold design
Moisture
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection speed
• Clean, widen and increase number of vents
• Increase gate size or number of gates
• Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines Melt front temperatures
too low
Mold design
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection speed
• Increase mold temperature
• Decrease injection speed
• Increase gate size
• Perform short shots to determine fill pattern and verify
proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp Excessive orientation
Mold design
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection speed
• Increase number of gates
Sticking in Mold Cavities are overpacked
Mold design
Part is too hot
• Decrease injection speed and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
• Increase draft angle
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
TROUBLESHOOTING RECOMMENDATIONS
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2024-10/Replacing Aluminum with Long Fiber Thermoplastics _LFT_ Application Bulletin.pdf
This method
is used for various polymers, including long fiber
reinforced thermoplastics (LFRT or LFT).
LFTs use
reinforcement fibers (e.g., glass or carbon) that are
in parallel alignment and of uniform length (typically
12 mm), offering metal replacement performance.
Injection molded long fiber composites deliver
comparable performance characteristics to
metals and offer excellent strength-to-weight
ratios.
https://www.avient.com/sites/default/files/2020-08/complet-lft-trail-bicycle-suspension-link.pdf
Complet LFT - Trail Bicycle Suspension Link
PERFORMANCE
CYCLING OEM
T R A I L B I C Y C L E S U S P E N S I O N
L I N K
• Weight reduction to reduce cyclist fatigue
• Structural strength and toughness capability
• Endure repeated piston actions during use
• Replaced aluminum to reduce weight 33%
• Optimized design for metal-to-thermoplastic
conversion
• Conducted FEA performance analysis to
confirm composite met specifications
Complēt™ Long Carbon Fiber ETPU
Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/compl%C4%93t-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/sites/default/files/2020-08/complet-lft-internal-backpack-frame.pdf
MAJOR OUTDOOR
RETAILER
I N T E R N A L W I L D G A M E
B A C K P A C K F R A M E
• Simpler manufacturing process to enable higher volume
production
• Retain shape while carrying wild game load
• Toughness to survive backcountry use
• Easy cleaning after use
• Lowered production cost by substituting
injection molded composite for thermoset
layup
• Redesigned frame to meet higher structural
load requirements
• Integrated design features to ease cleaning
and improve functionality
Complēt™ Long Carbon Fiber PA66
Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/compl%C4%93t-long-fiber-reinforced-structural-thermoplastics