https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=15
Plastics provide tremendous benefits to our quality of life, but the challenges of plastic must not be ignored.
Avient Supports a Sustainable Future for Plastics - Video
Plastics provide tremendous benefits to our quality of life, but the challenges of plastic must not be ignored.
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=29
Excelite™ IM Chemical Foaming Additives for Plastic Pallet Manufacturer
HiFormer™ Liquid Technology for Plastic Coloration - Video
HiFormer™ liquid masterbatch technology can help brand owners and plastic converters optimize the coloration of plastics used in applications ranging from personal care, food and beverage, appliances to construction and toys
https://www.avient.com/sites/default/files/2021-11/artisan-ar7300-pre-colored-formulation-processing-guide.pdf
BASE RESIN ABS
Drying Temperature 80–90°C
Drying Time 2–3 Hours
Barrel Temperatures °C
Rear Zone 180–210
Center Zone 190–220
Front Zone 200–230
Nozzle 210–240
Mold Temperature 50–80
Screw Speed Moderate
Back Pressure 3–10 bar
Cushion 5–15 mm
Injection Speed Low to medium
Injection Pressure Moderate to high
Holding Pressure 10–30% of injection pressure
Screw Type General purpose
Screw L/D 20:1
Screw Compression Ratio 2.0:1–2.5:1
Non-return Check Valve Free flow check ring
Nozzle Type Reverse taper
Barrel Capacity 30–80% of barrel should be used
STARTUP & SHUTDOWN RECOMMENDATIONS
Purge Compound 2–3 melt flow PP or purging compound.
Incomplete Fill
Melt and/or mold
temperature too cold
• Increase nozzle and barrel temperatures
• Check thermocouples and heater bands
Shot size
• Increase shot size
• Adjust transfer position to 98% full
• Increase cushion
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap to parting line
Brittleness
Degraded/overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
Gate location
and/or size
• Relocate gate to non-stress area
• Increase gate size to allow higher flow rate and lower
molded-in stress
Wet material
• Check moisture.
Sink Marks
Melt too hot
Insufficient
material volume
• Increase shot size
• Increase packing pressure
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
temperature too hot
Loose clamp
• Reset mold height
• Increase clamp tonnage
Shrink
Too much shrink
• Increase cooling time
Too little shrink
• Decrease cooling time
Burning
• Reduce decompression
• Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material • Verify material is dried at proper condition
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
• Increase gate size
• Identify end of fill pattern and verify proper
vent location
• Add vents or increase vent width
• Move gate location
Warp
• Reduce injection speed
• Increase pack pressure
• Increase pack time
• Increase cool time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Decrease cooling time
Part too hot
• Decrease barrel temperature
• Increase cooling time
• Increase draft angle
• Polish cores in direction of ejection
Black Specks
Contamination • Purge machine
Degradation
• Reduce melt temperature
• Reduce screw speed
• Reduce back pressure
Machine related • Check for wear on screw, barrel or check ring
Delamination
• Purge barrel to eliminate material contamination
• Reduce sharp corners in material flow path
• Increase venting
Discoloration
Oversheared material
• Decrease melt temperature
• Reduce residence time
Mold design • Increase gate sizing
Dry material
• Check moisture of material to ensure it is within the
recommended moisture percentage for molding
1.844.4AVIENT
www.avient.com
Copyright © 2021, Avient Corporation.
https://www.avient.com/knowledge-base/article/protecting-polymers-microbe-growth?ind[]=21537
Microbe growth on plastic can deteriorate performance and also lead to undesirable staining and odor issues.
To better evaluate how to protect plastic parts from microbial attack, Avient conducted a study to screen a variety of plastic substrates for susceptibility using American Society for Testing and Materials (ASTM) G21 (fungi susceptibility), Japanese Industrial Standard (JIS) Z2801, and modified ASTM E1428-15a (bacterial susceptibility) test standards.
https://www.avient.com/knowledge-base/article/protecting-polymers-microbe-growth?rtype[]=1164
Microbe growth on plastic can deteriorate performance and also lead to undesirable staining and odor issues.
To better evaluate how to protect plastic parts from microbial attack, Avient conducted a study to screen a variety of plastic substrates for susceptibility using American Society for Testing and Materials (ASTM) G21 (fungi susceptibility), Japanese Industrial Standard (JIS) Z2801, and modified ASTM E1428-15a (bacterial susceptibility) test standards.
https://www.avient.com/knowledge-base/article/protecting-polymers-microbe-growth
Microbe growth on plastic can deteriorate performance and also lead to undesirable staining and odor issues.
To better evaluate how to protect plastic parts from microbial attack, Avient conducted a study to screen a variety of plastic substrates for susceptibility using American Society for Testing and Materials (ASTM) G21 (fungi susceptibility), Japanese Industrial Standard (JIS) Z2801, and modified ASTM E1428-15a (bacterial susceptibility) test standards.
https://www.avient.com/knowledge-base/article/protecting-polymers-microbe-growth?ind[]=6596
Microbe growth on plastic can deteriorate performance and also lead to undesirable staining and odor issues.
To better evaluate how to protect plastic parts from microbial attack, Avient conducted a study to screen a variety of plastic substrates for susceptibility using American Society for Testing and Materials (ASTM) G21 (fungi susceptibility), Japanese Industrial Standard (JIS) Z2801, and modified ASTM E1428-15a (bacterial susceptibility) test standards.
https://www.avient.com/knowledge-base/article/protecting-polymers-microbe-growth?ind[]=6599
Microbe growth on plastic can deteriorate performance and also lead to undesirable staining and odor issues.
To better evaluate how to protect plastic parts from microbial attack, Avient conducted a study to screen a variety of plastic substrates for susceptibility using American Society for Testing and Materials (ASTM) G21 (fungi susceptibility), Japanese Industrial Standard (JIS) Z2801, and modified ASTM E1428-15a (bacterial susceptibility) test standards.
https://www.avient.com/knowledge-base/article/protecting-polymers-microbe-growth?ind[]=6601
Microbe growth on plastic can deteriorate performance and also lead to undesirable staining and odor issues.
To better evaluate how to protect plastic parts from microbial attack, Avient conducted a study to screen a variety of plastic substrates for susceptibility using American Society for Testing and Materials (ASTM) G21 (fungi susceptibility), Japanese Industrial Standard (JIS) Z2801, and modified ASTM E1428-15a (bacterial susceptibility) test standards.
https://www.avient.com/news/archives?page=57
MANNHEIM, Germany – At the VDI Plastics in Automotive Engineering conference today, PolyOne announced new advanced polymer solutions and s
MANNHEIM, Germany – PolyOne unveiled new OnFlex™ LO thermoplastic elastomers (TPE) today at the VDI Plastics in Automotive Engineer
MEXICO CITY – PolyOne will announce at Plastimagen, one of Mexico’s most prominent plastics trade shows, that it has recently opened a new distrib