For example, rear seat trim can be molded with lower levels of antistatic material because these parts are less likely to attract a buyer’s attention.

Heat Sink for Rear and Fog Lights

GEON MP251 REAR COVER GRAY 2785

TEMPERATURE Material Rear °F (°C) Center °F (°C) Front °F (°C) Nozzle °F (°C) Melt °F (°C) Mold °F (°C) Nylon 6,6 14% NiCF 540–570 (280–300) 530–560 (275–290) 530–560 (275–290) 540–570 (280–300) 540–570 (280–300) 200–300 (90–150) Nylon 6,6 30% SS 540–570 (280–300) 530–560 (275–290) 530–560 (275–290) 540–570 (280–300) 540–570 (280–300) 200–300 (90–150) PBT 14% NiCF 510–410 (265–280) 490–540 (255–280) 480–530 (250–275) 480–530 (250–275) 480–530 (250–275) 150–250 (65–120) PC 14% NiCF 540–570 (280–300) 540–570 (280–300) 530–560 (275–290) 530–560 (275–290) 530–560 (275–290) 150–250 (65–120) ABS 14% NiCF 470–520 (240–270) 460–520 (240–270) 460–520 (240–270) 460–530 (240–275) 460–530 (240–275) 100–200 (40–90) PP 14% NiCF 440–480 (225–250) 440–480 (225–250) 430–470 (220–245) 420–460 (215–240) 420–460 (215–240) 125–175 (50–80) DRYING Material Temperature °F (°C) Time Minimum Moisture Maximum Moisture Nylon 6,6 14% NiCF 180 (80) 4–5 hours 0.05% 0.20% Nylon 6,6 30% SS 180 (80) 4–5 hours 0.05% 0.20% PBT 14% NiCF 250 (120) 6-8 hours 0.02% 0.03% PC 14% NiCF 250 (120) 3–4 hours 0.02% 0.02% ABS 14% NiCF 200 (90) 2–4 hours 0.05% 0.10% PP 14% NiCF 180 (80) 2–4 hours 0.20% 0.30% Equipment • Feed throats smaller than 2.5" may cause bridging due to pellet size - Larger feed throats will be more advantageous with long fiber EMI shielding resins • General purpose metering screw is recommended - Mixing/barrier screws are not recommended • L/D ratio - 18:1–20:1 (40% feed, 40% transition, 20% metering) • Low compression ratio - 2:1–3:1 • Deep flights recommended - Metering zone 3.5 mm - Feed zone 7.5 mm • Check ring - Three-piece, free-flowing check ring • General purpose nozzle (large nozzle tips are recommended) - Minimum orifice diameter of 7/32" - Tapered nozzles are not recommended for long fiber EMI shielding resins • Clamp tonnage: - 2.5–5 tons/in2 Gates • Large, free-flow gating recommended - 0.25" x 0.125" land length - 0.5" gate depth Runners • Full round gate design • No sharp corners • Minimum of 0.25" diameter • Hot runners can be used PROCESSING Screw Speed Slower screw speeds are recommended to protect fiber length Back Pressure Lower back pressure is recommended to protect fiber length Pack Pressure 60–80% of max injection pressure Hold Pressure 40–60% of max injection pressure Cool Time 10–30 seconds (depends on part geometry and dimensional stability) PROCESS CONSIDERATIONS Recommended – retain fiber length (maximize conductivity) • Low shear process • Low screw speed and screw RPM • Slow Injection speed • Fill to 99–100% on first stage of injection - Reduces potential nesting of fibers at gate location - Improves mechanical performance near gate location - Promotes ideal fiber orientation Resin Rich Surface • Achieved when using a hot mold temperature and longer cure times ≥ Max mold temperature recommendation • Improved surface aesthetic • Reduced surface conductivity • Could reduce attenuation performance in an assembly Fiber Rich Surface • Achieved when using a cold mold temperature and shorter cure times ≤ Minimum mold temperature recommendation • Improved surface aesthetic • Reduced surface conductivity • Could improve attenuation performance in an assembly www.avient.com Copyright © 2020, Avient Corporation.

Materials Temperature, C, Nozzle/Front/Middle/Rear Mold Temperature, C Injection Hi Pressure, psi OM1040 430/430/410/390 80 500 OM1060 430/430/410/390 80 600 OM1245 430/430/410/390 80 500 OM1262 430/430/410/390 80 800 OM6050 480/480/460/440 80 1000 OM6065 480/480/460/440 80 1200 B-TPE-35A 450/450/430/410 80 500 B-TPE-50A 450/450/430/410 80 800 B-TPE-65A 450/440/430/420 80 800 B.TPV-55A 480/480/470/460 80 800 B-TPV-55A 525/520/510/490 110 1500 B-TPV-70A 535/530/520/500/ 110 1500 Table 5: Typical Flow lengths achievable with GLS compounds. Injection velocity, 5 in/s OM-1040 360 OM-1060 417 OM-1255 246 OM-1262 379 OM-6050-9 253 OM-6065-9 221 60A S-TPE 329 64A TPV 228 Table 5: Materials Temperature, C, Nozzle/Front/Middle/Rear Mold Temperature, C Injection Hi Pressure, psi OM1040 430/430/410/390 80 500 OM1060 430/430/410/390 80 600 OM1245 430/430/410/390 80 500 OM1262 430/430/410/390 80 800 OM6050 480/480/460/440 80 1000 OM6065 480/480/460/440 80 1200 B-TPE-35A 450/450/430/410 80 500 B-TPE-50A 450/450/430/410 80 800 B-TPE-65A 450/440/430/420 80 800 B.TPV-55A 480/480/470/460 80 800 B-TPV-55A 525/520/510/490 110 1500 B-TPV-70A 535/530/520/500/ 110 1500 Figure 2: Effect of overmold thickness on surface hardness on TPE products. 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 0 2 4 6 8 10 Thickness, mm H ar dn es s, S ho re A 12 CL2000X G6713 G7930 G7960 G7980 Adhesion Testing and Results Design Considerations Conclusions

Base Resin ABS PA PBT PC PE PEEK PP PPS Barrel Temperatures °F (°C) Rear Zone 400–475 (200–250) 480–540 (248–282) 480–520 (250–270) 480–570 (250–300) 400–445 (200–230) 660–700 (350–475) 400–440 (200–225) 520–600 (270–300) Center Zone 410–480 (205–253) 490–550 (254–287) 485–525 (251–273) 500–580 (260–305) 410–455 (207–237) 670–710 (357–385) 410–450 (205–230) 550–610 (285–310) Front Zone 420–490 (210–257) 500–560 (260–293) 490–530 (254–276) 515–590 (267–310) 420–465 (213–243) 680–720 (363–400) 420–455 (215–235) 570–620 (300–320) Nozzle 425–500 (215–260) 510–570 (265–298) 490–540 (254–282) 530–600 (275–315) 430–475 (220–250) 700–730 (370–395) 430–460 (220–240) 610–620 (320–325) Melt Temperature 425–515 (215–270) 510–570 (265–298) 490–540 (254–282) 530–615 (275–325) 430–495 (220–260) 700–725 (370–385) 430–475 (220–250) 610–635 (320–335) Mold Temperature 140–200 (60–90) 150–300 (65–148) 140–280 (60–137) 160–240 (70–115) 80–140 (25–60) 300–400 (150–200) 80–140 (25–60) 190–300 (90–150) Drying Parameters 190 (90) 2–4 Hours 0.01%–0.15% 180 (82) 4–5 Hours 0.10%–0.20% 275 (135) 3–4 Hours 0.02%–0.04% 250 (125) 3–4 Hours 0.02% 160 (70) 2 Hours 300 (150) 3–4 Hours 0.10% 160 (70) 2 Hours 280 (135) 2–3 Hours 0.01%–0.20% Nozzle Type General Purpose Nylon or Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose Injection Velocity1 2–5 in/sec; 50–127 mm/sec Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa) Back Pressure 50–100 psi; 0.3–0.7 Mpa Screw Speed 25–75 RPM Cushion 0.125–0.250 in; 3–6 mm Screw Compression Ratio2 2.0:1–2.5:1 Processing Guide 3 Base Resin ABS PA PBT PC PE PEEK PP PPS Barrel Temperatures °F (°C) Rear Zone 400–475 (200–250) 480–540 (248–282) 480–520 (250–270) 480–570 (250–300) 400–445 (200–230) 660–700 (350–475) 400–440 (200–225) 520–600 (270–300) Center Zone 410–480 (205–253) 490–550 (254–287) 485–525 (251–273) 500–580 (260–305) 410–455 (207–237) 670–710 (357–385) 410–450 (205–230) 550–610 (285–310) Front Zone 420–490 (210–257) 500–560 (260–293) 490–530 (254–276) 515–590 (267–310) 420–465 (213–243) 680–720 (363–400) 420–455 (215–235) 570–620 (300–320) Nozzle 425–500 (215–260) 510–570 (265–298) 490–540 (254–282) 530–600 (275–315) 430–475 (220–250) 700–730 (370–395) 430–460 (220–240) 610–620 (320–325) Melt Temperature 425–515 (215–270) 510–570 (265–298) 490–540 (254–282) 530–615 (275–325) 430–495 (220–260) 700–725 (370–385) 430–475 (220–250) 610–635 (320–335) Mold Temperature 140–200 (60–90) 150–300 (65–148) 140–280 (60–137) 160–240 (70–115) 80–140 (25–60) 300–400 (150–200) 80–140 (25–60) 190–300 (90–150) Drying Parameters 190 (90) 2–4 Hours 0.01%–0.15% 180 (82) 4–5 Hours 0.10%–0.20% 275 (135) 3–4 Hours 0.02%–0.04% 250 (125) 3–4 Hours 0.02% 160 (70) 2 Hours 300 (150) 3–4 Hours 0.10% 160 (70) 2 Hours 280 (135) 2–3 Hours 0.01%–0.20% Nozzle Type General Purpose Nylon or Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose Injection Velocity1 2–5 in/sec; 50–127 mm/sec Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa) Back Pressure 50–100 psi; 0.3–0.7 Mpa Screw Speed 25–75 RPM Cushion 0.125–0.250 in; 3–6 mm Screw Compression Ratio2 2.0:1–2.5:1 Comments 1.

BODY & STRUCTURAL Front & Rear End Modules Door Modules Fender Liners Underbody Shielding Energy Management Carriers/Bolsters Radiator Supports Wiper Supports Roof Systems Frames Door Intrusion Systems Sealing Systems Trunks/Frunks INTERIOR Instrument Panels Door Panels Hard Trim Pillars Steering Wheels Floor Mats HVAC Systems Gear Shift Knob & Boot Visor Core Door Handles Sealing Systems Seats & Belts Pedals Flooring Wire & Cable and Connectors Sensors/Controls/Actuators Lighting Airbags & Safety Systems Electrical Control Units Head-Up Displays EXTERIOR ADAS Housing Exterior Trim Mirror Housings Sealing Systems Lighting LED Lighting Wheel Covers Running Boards/Step Bars Roof Racks Door Handles Fuel Doors Cowl Panels Radar Sensors Camera Housings Water Management ADVANCED MOBILITY & ALTERNATIVE POWER We can help rise to the challenge of increased connectivity, advanced driver-assistance systems (ADAS), electric vehicles (EV) and charging infrastructure/electric vehicle supply equipment (EVSE), 5G compatibility, and more.

In order to reduce residence time at high temperatures, the rear zone temperatures should be reduced as much as possible, while maintaining the last zone and nozzle at the high processing temperature. In order to reduce residence time at high temperatures, the rear zone temperatures should be reduced as much as possible, while maintaining the last zone and nozzle at the high processing temperature. Corrective Actions • Reduce TPE melt temperature (particularly in rear of machine). • Reduce residence time to 2 minutes maximum. • Reduce hot runner system melt temperature. • Minimize dead spots in hot runner manifold. • Purge barrel and hot runner. • Reduce regrind level to

Trail Bicycle Rear Suspension Linkage

Headlight and rear light fixtures produce significant heat, which can stress and fatigue components over time and even reduce a lamp’s lifespan.