https://www.avient.com/sites/default/files/2021-04/onflex-s-garden-hose-hand-grip-case-study.pdf
However, the original TPE that the company selected caused
issues during 2K molding.
THE SOLUTION
Avient was asked to suggest a suitable TPE for this application.
For this manufacturer, another appealing aspect of working
with this material was Avient’s dedicated TPE production
line in Spain, which is used solely to manufacture TPEs for
overmolding applications.
https://www.avient.com/sites/default/files/2023-04/OnFlex TPE - Snow Flap - Application Snapshot.pdf
SNOWMOBILE OEM
S N O W F L A P
• Cold temperature flexibility and toughness
• UV stability
• Easily injection moldable
• Offered a specialty TPE capable of
performing well in demanding environments
• Delivered a technology that supported a
nearly 2-foot flow length for easy processing
• Generated .udb file to help accelerate new
designs
• Collaborated with the molder and OEM for
seamless product development and
production
OnFlex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-01/Carbon Fiber Composites Infographic.pdf
MOVE
OVER
METAL
Compared to steel, carbon fiber composites are:
Tensile
Strength
400–500 ksi
Density
1.55 g/cm3
Concrete
reinforcement,
infrastructure
repair
BUST THE RUST
Carbon fiber composites
are inherently corrosion
resistant, making them
ideal for harsh outdoor
applications
MEET YOUR NEEDS
Avient customizes
composite materials to
meet your specifications,
from specialty surface
treatments to finishing
operations
TAKE THE HEAT
Carbon fiber composites
have excellent
dimensional stability
to withstand extreme
temperatures and
conditions
stronger
10X 5X
lighter
Archery bow
limbs, risers,
cable guards,
arrows
https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/glasforms-pultruded-rods-tubes-custom-profiles
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/gordon-composites-thermoset-laminates-barstock
https://www.avient.com/sites/default/files/2021-11/carbon-fiber-reinforced-product-bulletin.pdf
https://www.avient.com/sites/default/files/2020-11/controller-grip-case-study.pdf
CASE STUDY: VERSAFLEX™ OM TPES
THE CHALLENGE
Millions of people of all ages play video games.
THE SOLUTION
While researching other possibilities online, the company
found Avient and requested additional information on its
thermoplastic elastomers (TPEs).
Additionally, compared
to silicone rubber, the TPE is easier and faster to process,
as it requires no pre-mixing, curing or adhesives.
https://www.avient.com/sites/default/files/2020-12/custom-tpe-brooks-running-shoe.pdf
BROOKS
R U N N I N G S H O E
• Exceed current material performance
• Optimal cushioning
• Fast reaction time
• Both energy absorption and return
• Provided a 30-50% improvement in
cushioning over traditional material
• Simplified manufacturing from four-steps to
a single injection molding process, yielding
a 30-40% reduction in energy usage
• Increased sales by up to 40% compared
with the previous model
Customized TPE Material
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/resources/Pigment-Nautilus.pdf
Lookout Point utilizes the Aquarius™ Soft Base CMYK color profile
to bring color to life, even in the darkest of places.
https://www.avient.com/sites/default/files/2022-09/FR Healthy Bldg Codes Application Snapshot.pdf
P R O F I L E / S H E E T E X T R U D E R
R A I L S A N D K I C K P L A T E S
• Convert existing PVC profile and sheet rails and kick plates to
polyolefin resin to meet Class A fire safety (ASTM E84)
• Provide a system that meets healthy building certifications
and approvals
• Utilize a more sustainable flame retardant technology,
removing brominated or halogenated flame retardants from
the environment
• Achieve non-compromising performance in aesthetics,
impact, dimensional stability, CLTE, and E84 testing
• Provided broad flame retardant platform, backed by
extensive application and industry expertise, to meet
global flammability standards
• Has largest UL94 recognized Prospector membership
with HB, V-0, V-1, V-2 and 5VA/5VB ratings, and broad
glow wire performance products
• Included in-house UL certified labs and manufacturing
locations to perform UL94 material sampling and testing
• Supported application development to meet fire safety
standards, address current or emerging healthy building
codes, smart home requirements, and LEED credits
• Offered custom formulations in small lot quantities
Cesa™ Flam Non-Halogen Flame Retardants
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/polymer-colorants/healthcare-colorants
Glasforms™ Pultruded Rods, Tubes & Custom Profiles
TPE Knowledge Center
Healthcare TPEs: Versaflex™ HC
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations
Glasforms™ Pultruded Rods, Tubes & Custom Profiles
TPE Knowledge Center
reSound™ Ultra-Low Carbon Footprint TPEs
https://www.avient.com/sites/default/files/2020-07/sem-w-c-solutions-for-optical-fiber-cable-product-bulletin-a4.pdf
Gel migration is measured using a quantitative internal method
* 6151 can be supplied with UV protection
* Values concluded from the simulation of materials rheological data and modelling standard extrusion tooling
Pressure: can affect extruder performance, higher pressure gives a lower output at the same rpm
Shear rate: has a relation with self-cleaning of the walls and mixing conditions
Stress: can affect the surface of the product, less stress gives a better surface aspect
MIGRATION OF GEL COMPOUND
Gel Compound ECCOH™ 6151* ECCOH™ 6153 UV ECCOH™ 6154 UV
Unigel Average Good Excellent
Teroson Average Excellent Good
Itcogel Average Good Excellent
ECCOH™ 6151 ECCOH™ 6153 UV ECCOH™ 6154 UV
∆P (bars) 101 63 60
Shear Rate (1/s) 9 9 9
Stress (kPa) 127 79 75
Application example:
Gel-filled stranded loose tube optical fiber cable
www.avient.com
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