https://www.avient.com/knowledge-base/article/optimizing-automotive-structural-component-designs-advanced-modeling
Long fiber composites, in particular, are well-suited for replacing metal, offering exceptional strength-to-weight ratio and the ease of injection molding, which can expand design options and streamline processing steps.
Advanced computer-aided engineering (CAE) software, when complemented by in-depth design and material knowledge, facilitates precise prediction of the behavior of fiber-reinforced polymer materials.
For more technical details on the structural performance of reinforced polymers using CAE, automotive design engineers may access material data and models for Avient’s fiber-reinforced solutions using Hexagon’s Digimat-MX Tool.
https://www.avient.com/news/emerging-mobility-technologies-gain-momentum-advanced-materials-polyone
Materials include specially formulated engineered polymers, thermoplastic elastomers, and continuous-fiber thermoplastic and thermoset composites.
Photo Credit: ©ThinkStock
Photo Caption: As advanced mobility technologies race forward, PolyOne has developed an evolving generation of engineered polymers and composites tailored to solve the demands of the connected vehicle.
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=15
Learn more about moisture resistant nylon long fiber reinforced composites
Polystrand™ R Recycled Polyester Composite Tape and Laminates - Product Bulletin
Learn more about key characteristics, applications and technical properties for Polystrand R Recycled Polyester Composite Tape and Laminates
https://www.avient.com/knowledge-base/case-study/military-grade-protection-us-soldiers
GlasArmor panels made with fiber-reinforced polymer (FRP) composites provide excellent ballistic stopping power for the MPS while meeting the requirement of being lightweight and portable.
They are constructed from layers of 0°/90° woven E-glass fiber reinforcements combined with a proprietary resin system in a continuous pultrusion manufacturing process.
The composite material is 25% the weight of comparable steel structures and also weights significantly less than concrete, making them easily deployable in the field.
https://www.avient.com/products/engineered-polymer-formulations/sustainable-formulations/nymax-bio-bio-based-polyamide-solutions
Cost-effective alternative to PA66 glass fiber-reinforced materials
Thermoplastic Elastomers
Our GLS™ line of thermoplastic elastomers from a wide range of technologies to suit an even wider variety of purposes
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=28
Advanced Composites Explained
Complēt™ long glass fiber reinforced nylon composite supports the weight of a 25-pound motor without creep while being lower in weight and less costly to produce
Complēt™ long carbon fiber reinforced PES composite reduced weight 40% and met FAA requirements for flammability and survivability
https://www.avient.com/resource-center?document_type=59&page=28
Advanced Composites Explained
Complēt™ long glass fiber reinforced nylon composite supports the weight of a 25-pound motor without creep while being lower in weight and less costly to produce
Complēt™ long carbon fiber reinforced PES composite reduced weight 40% and met FAA requirements for flammability and survivability
https://www.avient.com/sites/default/files/2023-08/SEM Solutions for E-Batteries Infographic_v2.pdf
BATTERY JUNCTION BOX
Stat-Tech™ Static Dissipative & Electrically
Conductive Formulations
Surround™ EMI/RFI Shielding Formulations
• Integrated EMI/RFI shielding
• Lightweight
• Easier to process vs metals
MODULE CONNECTOR
Therma-Tech™ Thermally Conductive Formulations
• Flame resistance
• Easy molding
• Good stiffness and mechanical strength
• Thermal conductivity
EV CONNECTOR
Edgetek™ PKE Polyketone Formulations
• Excellent chemical resistance
• Low moisture uptake
• Non-halogenated flame retardant performance
• Colorable (RAL Orange)
• Reduced carbon footprint vs PA6 and PA66
COOLING SYSTEM
Therma-Tech™ Thermally
Conductive Formulations
• Tensile strength
• Chemical resistance
• Thermal conductivity
BATTERY FRAME
Maxxam™ FR Flame Retardant Polyolefin Formulations
Edgetek™ Engineered Polymer Formulations
Polystrand™ Continuous Glass Fiber Reinforced Thermoplastics
• Flame resistance
• Easy molding
• Lightweight
• Non-halogenated flame retardant
HOUSING TRAY
OnForce™ Long Glass Fiber Reinforced
Polypropylene Composites
Stat-Tech™ Static Dissipative & Electrically
Conductive Formulations
Polystrand™ Continuous Glass Fiber
Reinforced Thermoplastics
• Design integration & freedom
• Structural performance
• EMI shielding
BATTERY MANAGEMENT CONTROLLER
Stat-Tech™ Static Dissipative & Electrically Conductive Formulations
Surround™ EMI/RFI Shielding Formulations
• Integrated EMI/RFI shielding
• Lightweight
• Easier to process vs metals
BATTERY HOUSING/COVER
OnForce™ Long Glass Fiber Reinforced Polypropylene Composites
Complēt™ Long Fiber Reinforced Structural Thermoplastics
• Metal replacement
• Lightweighting
• Flame retardancy
• Structural performance
• Design integration & freedom
Polystrand™ Continuous Glass Fiber
Reinforced Thermoplastics
• Localized biaxial reinforcement
• Impact performance
• Overmolding compatibility
• Flame retardancy
• Integrated assembly point stiffening
ENGINEERED MATERIALS FOR EV BATTERIES
CELL MODULE
Therma-Tech™ Thermally
Conductive Formulations
• Flame resistance
• Easy molding
• Good stiffness and
mechanical strength
• Thermal conductivity
UNDERBODY PROTECTION
Polystrand™ Continuous Glass Fiber
Reinforced Thermoplastics
• Superior impact performance
• Significantly lighter than steel
• Simplified integration with housing
• Corrosion resistance
• Flame retardancy
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=15
Learn more about moisture resistant nylon long fiber reinforced composites
Polystrand™ R Recycled Polyester Composite Tape and Laminates - Product Bulletin
Learn more about key characteristics, applications and technical properties for Polystrand R Recycled Polyester Composite Tape and Laminates
https://www.avient.com/resource-center?document_type=59&page=15
Learn more about moisture resistant nylon long fiber reinforced composites
Polystrand™ R Recycled Polyester Composite Tape and Laminates - Product Bulletin
Learn more about key characteristics, applications and technical properties for Polystrand R Recycled Polyester Composite Tape and Laminates