https://www.avient.com/sites/default/files/2023-03/Syncure XLPE Product Bulletin.pdf
KEY CHARACTERISTICS • Resistant to heat, oil, creep and abrasion • Flame performance • Low temperature performance • Temperature ratings up to 125°C • High extrusion speeds, ambient curing properties and low capital investment • Conforms to UL-44, UL-4703 and CSA 22.2 requirements MARKETS AND APPLICATIONS Syncure XLPE formulations provide economical solutions for multiple end-use commercial and residential applications.
https://www.avient.com/sites/default/files/2023-06/Cesa LM Additives Product Bulletin.pdf
It provides high contrast, permanent and repeatable markings in one step for increased manufacturing efficiency.
https://www.avient.com/sites/default/files/2021-03/lubrione-pke-product-bulletin.pdf
These characteristics offer manufacturers a high-performing, cost-effective and more eco-conscious alternative to nylon (PA66 and PA6) and acetal (POM).
https://www.avient.com/sites/default/files/2024-04/Versaflex TF TPE Solutions for Textile Fabric Product Bulletin.pdf
KEY CHARACTERISTICS • High-wearing comfort and elastic recovery • Strong and seamless adhesion to polyester and nylon fabrics • Passed OEKO-TEX 100-2 testing • Excellent washability at up to 60°C • Non-toxic formulations with low volatile organic compounds (VOC) and without added plasticizers • Attractive alternative to conventional TPU adhesive film and glue MARKETS & APPLICATIONS Versaflex TF Adhesive TPE solutions have been custom engineered for: • Elastic strips in underwear • Seam tapes in sports and fitness apparel PRODUCT BULLETIN 1.844.4AVIENT www.avient.com Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/resources/TPE_Overmolding_Solutions_for_Engineering_Thermoplastics.pdf
In most cases the elastomer in two-shot molding is limited to think walls molding which requires the elastomer to have high flow properties.
From the data it can be observed that these overmold products show high flow compared to conventional TPE and TPV products.
Most TPE compounds have fairly high mold shrinkage in the flow direction with minimal shrinkage in the cross flow direction.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-processing-guide.pdf
Gravi-Tech™ Density Modified Formulations PROCESSING GUIDE 2 Gravi-Tech GRAVI-TECH™ Density Modified Formulations Gravi-Tech™ polymer-metal composites are high-density materials developed as thermoplastic-based alternatives to lead and other traditional metals.
Base Resin ABS PA PBT PC PE PEEK PP PPS Barrel Temperatures °F (°C) Rear Zone 400–475 (200–250) 480–540 (248–282) 480–520 (250–270) 480–570 (250–300) 400–445 (200–230) 660–700 (350–475) 400–440 (200–225) 520–600 (270–300) Center Zone 410–480 (205–253) 490–550 (254–287) 485–525 (251–273) 500–580 (260–305) 410–455 (207–237) 670–710 (357–385) 410–450 (205–230) 550–610 (285–310) Front Zone 420–490 (210–257) 500–560 (260–293) 490–530 (254–276) 515–590 (267–310) 420–465 (213–243) 680–720 (363–400) 420–455 (215–235) 570–620 (300–320) Nozzle 425–500 (215–260) 510–570 (265–298) 490–540 (254–282) 530–600 (275–315) 430–475 (220–250) 700–730 (370–395) 430–460 (220–240) 610–620 (320–325) Melt Temperature 425–515 (215–270) 510–570 (265–298) 490–540 (254–282) 530–615 (275–325) 430–495 (220–260) 700–725 (370–385) 430–475 (220–250) 610–635 (320–335) Mold Temperature 140–200 (60–90) 150–300 (65–148) 140–280 (60–137) 160–240 (70–115) 80–140 (25–60) 300–400 (150–200) 80–140 (25–60) 190–300 (90–150) Drying Parameters 190 (90) 2–4 Hours 0.01%–0.15% 180 (82) 4–5 Hours 0.10%–0.20% 275 (135) 3–4 Hours 0.02%–0.04% 250 (125) 3–4 Hours 0.02% 160 (70) 2 Hours 300 (150) 3–4 Hours 0.10% 160 (70) 2 Hours 280 (135) 2–3 Hours 0.01%–0.20% Nozzle Type General Purpose Nylon or Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose Injection Velocity1 2–5 in/sec; 50–127 mm/sec Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa) Back Pressure 50–100 psi; 0.3–0.7 Mpa Screw Speed 25–75 RPM Cushion 0.125–0.250 in; 3–6 mm Screw Compression Ratio2 2.0:1–2.5:1 Processing Guide 3 Base Resin ABS PA PBT PC PE PEEK PP PPS Barrel Temperatures °F (°C) Rear Zone 400–475 (200–250) 480–540 (248–282) 480–520 (250–270) 480–570 (250–300) 400–445 (200–230) 660–700 (350–475) 400–440 (200–225) 520–600 (270–300) Center Zone 410–480 (205–253) 490–550 (254–287) 485–525 (251–273) 500–580 (260–305) 410–455 (207–237) 670–710 (357–385) 410–450 (205–230) 550–610 (285–310) Front Zone 420–490 (210–257) 500–560 (260–293) 490–530 (254–276) 515–590 (267–310) 420–465 (213–243) 680–720 (363–400) 420–455 (215–235) 570–620 (300–320) Nozzle 425–500 (215–260) 510–570 (265–298) 490–540 (254–282) 530–600 (275–315) 430–475 (220–250) 700–730 (370–395) 430–460 (220–240) 610–620 (320–325) Melt Temperature 425–515 (215–270) 510–570 (265–298) 490–540 (254–282) 530–615 (275–325) 430–495 (220–260) 700–725 (370–385) 430–475 (220–250) 610–635 (320–335) Mold Temperature 140–200 (60–90) 150–300 (65–148) 140–280 (60–137) 160–240 (70–115) 80–140 (25–60) 300–400 (150–200) 80–140 (25–60) 190–300 (90–150) Drying Parameters 190 (90) 2–4 Hours 0.01%–0.15% 180 (82) 4–5 Hours 0.10%–0.20% 275 (135) 3–4 Hours 0.02%–0.04% 250 (125) 3–4 Hours 0.02% 160 (70) 2 Hours 300 (150) 3–4 Hours 0.10% 160 (70) 2 Hours 280 (135) 2–3 Hours 0.01%–0.20% Nozzle Type General Purpose Nylon or Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose Injection Velocity1 2–5 in/sec; 50–127 mm/sec Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa) Back Pressure 50–100 psi; 0.3–0.7 Mpa Screw Speed 25–75 RPM Cushion 0.125–0.250 in; 3–6 mm Screw Compression Ratio2 2.0:1–2.5:1 Comments 1.
Increase gate size 6 Gravi-Tech Troubleshooting Recommendations (continued) Problem Cause Solution Flash Injection Pressure too high 1.
https://www.avient.com/sites/default/files/2021-08/air-fryer-window-one-page-case-study.pdf
Neat PESU Modified PESU https://www.avient.com/products/polymer-colorants/high-temperature-color-concentrates/colorant-chromatics-pes/psu/ppsu-color-concentrates-0
https://www.avient.com/sites/default/files/2020-12/excelite-one-pager-pallet-manufacturer.pdf
A M E R I C A & A S I A • Eliminate voids in plastic that create quality issues • Reduce high scrap rates due to sink marks • Improve low strength-to-weight ratio due to voids • Reduce long cycle times • Run more fractional melt / low melt flow resins • Improved cell structure and physical properties • Removed sink marks to reduce scrap rates • Improved gas retention when used with N2 physical foam • Reduced short shots for lower scrap rates • Improved melt flow and created a more controllable foaming process • Provided greater ability to process low melt flow resins Excelite™ IM Chemical Foaming Additives KEY REQUIREMENTS* WHY AVIENT?
https://www.avient.com/sites/default/files/2021-05/complet-lft-office-furniture-task-chair.pdf
All Rights Reserved. https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/compl%C4%93t-long-fiber-reinforced-structural-thermoplastics Leading Office Furniture OEM
https://www.avient.com/sites/default/files/2024-05/Avient Zertifikat deutsch - 2024.pdf
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