https://www.avient.com/sites/default/files/2022-11/WPC Sheet Decking Application Snapshot.pdf
WOOD PLASTIC
COMPOSITE (WPC) MFG
S H E E T A N D D E C K I N G
• Lightweighting solution offering energy savings and manufacturing
efficiencies
• Reduced downtime associated with poor quality rejections
• Consistent and uniform cell structure in decking material
• Compatibility with mono-core extrusion formula (rice hull bio-filler
and virgin PVC) when used with a chemical foaming additive
• Density control of 0.60-0.65 g/cc in production
• Provided a CFA solution that offered energy
savings, process optimization, and extended
manufacturing run times
• Enabled improved performance results and
enhanced process control
• Allowed tighter tolerance control with uniform cell
structure, eliminating voids and surpassing
density target ($100K savings)
• Increased productivity and aesthetic finish with
secondary operations (sanding)
KEY REQUIREMENTS
Excelite™ Chemical Foaming Additives (CFA)
WHY AVIENT?
https://www.avient.com/products/polymer-additives/foaming-agents/excelite-chemical-foaming-additives
https://www.avient.com/resource-center?document_type=59&page=5
Foaming Prediction Service
Avient's Foaming Prediction Service
Predict foamed part behavior and maximum weight reduction
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=5
Foaming Prediction Service
Avient's Foaming Prediction Service
Predict foamed part behavior and maximum weight reduction
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=5
Foaming Prediction Service
Avient's Foaming Prediction Service
Predict foamed part behavior and maximum weight reduction
https://www.avient.com/sites/default/files/2024-09/Colorant Chromatics Brochure_2024.pdf
We supply fluoropolymer and
high-temperature thermoplastics-based colorant and additive
concentrates and compounds, dispersed pigments for coloring
PTFE, functional additives such as laser marking, foaming agents,
conductive, antistatic, radiopaque, reinforced, and cross-linked
grades, as well as a full range of printing, striping, and marking inks.
Manufactured without intentionally added PFAS and without PTFE
CHEMICAL FOAMING ADDITIVES
Colorant Chromatics chemical foaming solutions
for fluoropolymer wire insulation can reduce part
density while enhancing the stability and efficiency
of the manufacturing process without the need to
invest in additional equipment for physical foaming
with blowing agents.
PHYSICAL FOAM CONCENTRATES
Colorant Chromatics Foam Concentrates for
foam processes with blowing agents provide a
concentrated level of nucleating agent to optimize
the cell structure in a foamed resin.
https://www.avient.com/news/archives?page=39
PolyOne Introduces Excelite™ IM Chemical Foaming Additives for Injection Molding
CLEVELAND – August 5, 2019 – PolyOne today announced availability of ColorMatrix™ Excelite™ IM chemical foaming additives (CFAs), formulated s
https://www.avient.com/sites/default/files/2020-11/excelite-im-auto-case-study.pdf
CASE STUDY: EXCELITE™ IM CHEMICAL FOAMING ADDITIVES
THE CHALLENGE
With more major OEMs introducing lightweighting
initiatives, the use of chemical foaming additives (CFAs)
is becoming more common among automotive injection
molders.
Using conventional CFA ingredients, a special
conditioning process was used to prepare the raw
material for optimal foaming performance upon
polymer interaction.
Dispersion and performance of the additive was critical
to success.
https://www.avient.com/industries/transportation/automotive/automotive-structural-components
Hydrocerol™ Chemical Foaming Agents
Foaming additives and pre-production prediction service
Foaming Prediction Service
https://www.avient.com/resources/safety-data-sheets?page=2071
5050-248 ANTIOXIDENT ADDITIVE FOR LATEX
https://www.avient.com/printing-performance-wear-tips
A low-bleed additive is also needed in this ink to battle the dye that will migrate during the cure process.