https://www.avient.com/sites/default/files/2020-11/case-study-one-pager-custom-tpe-outside-rear-view-mirror-gasket.pdf
AUTOMOTIVE
COMPONENTS
MANUFACTURER
O U T S I D E R E A R - V I E W M I R R O R
G A S K E T
• Black materials with hardness 60 and shore A
• UV Stabilized
• Overmouldable on to PP
• ROHS Compliant
• Customer specified material
• Utilized global reach to translate customer
approved solution from Europe to India
• Reduced development time as material was
already qualified in Europe
• Reduced import/export costs
• Enabled Indian business to specify Avient as a
preferred supplier
Custom GLS™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-01/Core Radiation Protection Case Study Snapshot.pdf
RADIATION
PROTECTION OEM
P E R S O N A L P R O T E C T I O N
A P R O N S
• Enhanced performance and compatibility with other
materials being used during production
• Improved durability in various environments
• Onsite technical and processing support
• Formulations in clear, neutral and black shades
• Formulated a plastisol solution for better
dispersion of customer’s raw materials and
enhanced compatibility with pigments being used
• Provided superior indoor and outdoor
performance for the end application
• Offered onsite support to help streamline
processing
• Delivered a range of colors to meet brand
requirements
CORE™ Vinyl Plastisols
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-10/OnColor Bio-based Solution - Reform Design Lab - Application Snapshot.pdf
REFORM DESIGN LAB
B I O - B A S E D D E S I G N
F U R N I T U R E
• Matt black color in cellulose fiber filled PLA
• 3D-printable material
• Possible outdoor use
• Fast development to adapt to online requests
• Developed custom products that fulfill color,
appearance, UV stabilization and material
requirements
• Provided fast support to answer evolving
online demands
• Offered small and flexible quantities and
suggestions for further colors
OnColor™ custom masterbatch and
engineered material
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-06/Complet REC Technical Bulletin.pdf
COMPLĒT REC PIR NYLON 66 COMPARISON
Complēt REC PIR PA66 materials are available in black or natural.
COMPLĒT REC PCR NYLON 6 COMPARISON
Complēt REC PCR PA6 materials are available in black.
Post-Consumer
Recycled Resin 0% 50% 100%
Long Glass Fiber 50% 50% 50%
Tensile Strength 35,000 psi
241 MPa
34,000 psi
234 MPa
31,500 psi
217 MPa
Tensile Modulus 2,300 ksi
2,250 ksi
15,517 MPa
2,200 ksi
15,172 MPa
Flexural Strength 52,000 psi
359 MPa
51,500 psi
355 MPa
51,500 psi
355 MPa
Flexural Modulus 2,200 ksi
15,172 MPa
2,150 ksi
14,828 MPa
2,100 ksi
14,483 MPa
Izod Notched Impact 5.5 ft-lb/in
4.5 ft-lb/in
240 J/m
4.0 ft-lb/in
214 J/m
Izod Un-Notched Impact 25.0 ft-lb/in
1,335 J/m
23.0 ft-lb/in
1,228 J/m
20.5 ft-lb/in
1,095 J/m
Post-Industrial
Recycled Resin 0% 50% 100%
Long Glass Fiber 50% 50% 50%
Tensile Strength 36,000 psi
248 MPa
34,500 psi
238 MPa
34,000 psi
234 MPa
Tensile Modulus 2,500 ksi
17,241 MPa
2,400 ksi
16,552 MPa
2,300 ksi
Flexural Strength 54,000 psi
372 MPa
52,000 psi
359 MPa
51,000 psi
352 MPa
Flexural Modulus 2,500 ksi
17,240 MPa
2,400 ksi
16,552 MPa
2,300 ksi
Izod Notched Impact 5.5 ft-lb/in
4.0 ft-lb/in
214 J/m
3.5 ft-lb/in
187 J/m
Izod Un-Notched Impact 22.5 ft-lb/in
1,202 J/m
19.5 ft-lb/in
1,041 J/m
19.0 ft-lb/in
1,015 J/m
COMPLĒT REC PIR TPU COMPARISON
Complēt REC PIR TPU materials are available in black or natural.
https://www.avient.com/sites/default/files/2023-10/reSound REC Automotive Interior Grades Product Bulletin.pdf
Due to the variation in scrap streams, they are
colored black to deliver lot-to-lot consistency, but
additional color options are also possible.
KEY CHARACTERISTICS
• 35–45% PCR/PIR content
• Meet automotive standards for VOC, FOG,
and odor
• Colored black, additional colors are possible
• Customizable formulations
• Overmoldable to PP
MARKETS & APPLICATIONS
The reSound REC 7310 series provides a more
sustainable TPE choice for automotive interior
components and delivers comparable performance
to their traditional counterparts.
https://www.avient.com/sites/default/files/2022-07/ECCOH_ 5981 BK UV - Aerial Drop Cable - Application Snapshot_0.pdf
CABLE
MANUFACTURER
A E R I A L D R O P C A B L E J A C K E T
• Operating temperature between -40°C to 70°C
• Fire performance: CPR classification Dca-, s1, d1, a1
• Low water absorption
• Clamp resistance
• Strong UV resistance & mechanical performance
• Improved thermal behaviour giving the customer
the flexibility to use the same cable design in a
wide range of climates
• Enabled superior mechanical performance and
water absorption over previous solutions
providing versatility and outdoor use
• Provided material in black color specifically used
in drop cables
ECCOH™ 5981 BK UV Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-08/fiber-solutions-business-unit-overview-2020.pdf
MAGIQ
COLORANTS
MAGIQ
ADDITIVES
PET Solid/Liquid Solid/Liquid
PA Solid Solid
PP Solid Solid
TYPICAL APPLICATIONS
• Clothing: apparel, hosiery, pile,
sportswear, socks, stockings, shoes
• Home: upholstery, carpet, furniture, curtains
• Outdoor: awnings, umbrellas,
automobile/boat covers
• Automotive: seat covering, floor systems,
carpeting, headliners, side panels, tyrecords
• Technical: ropes, belts, luggage,
monofilament fishing yarn
• Non-woven: geo-textiles, padding, flooring,
diapers
MAGIQ FIBER COLORANTS
- MASTERBATCH
Commercialized under our global brand MagiQ Fiber Colorants & Additives,
which includes Magenta Master Fibers, IQAP, OnColor and OnCap, our
Masterbatch fiber colorants include black, white, single pigment dispersion
and custom colors, as well as additives and special products.
EXCELLENT QUALITY/CONSISTENCY
• Long and stable spinning time
• Easy production management
• Reduced spinning filter part replacement
• Higher production output
• Lower production cost vs. conventional dyeing
EXCELLENT COLOR CONSISTENCY OF YARNS
• Controlled limits of color deviation
• Greater customer satisfaction
• Strictly selected and controlled raw materials
EXCELLENT COLOR FASTNESS (LIGHT, WASHING, DRY HEAT, ETC.)
• Attractive appearance to final product
• Long lasting color
ENVIRONMENTAL ADVANTAGES
• Environmental advantages
• Less production costs
• Lower carbon footprint
• Lower chemical usage
• Waste reduction
MAGIQ FIBER COLORANTS -
MASTERBATCH PORTFOLIO
BLACK
• Standard and special products with high
pigment concentrations and excellent
tinting strength
• MBs at lower concentrations designed
to meet specific customer needs
• Black MB tailored for special requirements, with
particular physical/rheological properties
• Optimal melt flow properties allow a good
mixture with the polymer matrix yielding
the best possible spinnability
TECHNICAL ANALYSES
• DSC: Thermal analyses to characterize polymers, additives
and colorants
• TGA: Thermogravimetric analysis to evaluate thermal stability,
plus inorganic pigment, and carbon black content in the
Masterbatch
• FT-IR: Infrared spectroscopy for the analysis of raw materials
• Incineration oven to determine inorganic content
• Melt Flow Tester to measure the Melt Flow Rate of MBs
and Polymers
• Filter test to measure the dispersion quality and aggregate
content of materials contained in the polymer matrix
• Intrinsic/Relative Viscosity of Masterbatches and polymers
• Moisture content in the liquid colorants, MBs and polymers
• UV-Visible spectrometry: instrumental evaluation of the color
on yarn to perform quality control, color matchings and recipes
adjustments
• Yarn testing to evaluate mechanical properties, abrasion,
dry heat, rubbing and other characteristics
• Our pilot spinning lines have state-of-the-art take-up winders
that spin up to 4,500 meters/minute.
https://www.avient.com/sites/default/files/2023-10/LubriOne Product Selection Guide.pdf
Steel – Static 0.25 0.46 0.18 0.15 0.12 0.19 0.11 0.14 0.13 0.24 0.17 0.17
Impact
Notched Izod Impact (23°C,
3.18 mm, Injection Molded) J/m ASTM D256A 41 64(6) 110 107 107 70 80 37 37 75 – 69
Thermal Properties
Heat Deflection Temperature ASTM D648
0.45 MPa °C 215(6) – 250 215 216 184 152 151(6) 153(6) 218(6) – –
1.8 MPa °C 65(6) 239(7) 244(6) 210 210 75 94 81.1(6) 88 197(6) – 135(5)
Electrical Properties
Surface Resistivity ohms/sq ASTM D254 – – – 1.30x1012 1.9x1012 5.2x1012 – – – – – 1.0x109
Dielectric Strength (Short Time) kV/mm – – 8.5 – – – – – – – – –
Flammability
Flame Rating Class UL 94 HB – – HB HB HB – HB – – – –
LubriOne™ Internally Lubricated Formulations
NOTES (1) Type I, 5.1mm/min
(2) Type I, 21.3 mm/min
(3) Type I, 50 mm/min
(4) Type I, 5.1mm/min, Break
(5) 3.2 mm thick, Unannealed
(6) 6.35 mm thick, Unannealed
(7) 3.2 mm thick, Annealed
PRODUCT DESCRIPTION UNITS TEST
METHOD
5024 RS HI
5021 RS S1
5021 RS X2
5019 X1
LB6700-
5001 RS AF
Black
NN-
000/01M
Black SO
REC
LB6600-
5030 RS
Grey
LB3300-
5010 RS
LB3300-
5005 RS
REC
LB3220-
5001 RS C
Natural X1
5010 GP
Grey
5006 RS PE
5004 RS PE
LB4200-
5022 Black
LB4200-
5023
Base Polymer PA 6 PA6/PA66 PA66 PBT PC PKE POM
Lubricant UHMWPE1 UHMWPE UHMWPE UHMWPE UHMWPE MoS22 Graphite UHMWPE UHMWPE UHMWPE Graphite UHMWPE UHMWPE MoS2 UHMWPE
Filler type GF10 GF30 GF30 GF50 GF50 Unfilled GF33 GF20 MI20 GF10 Unfilled GF20 GF30 Unfilled Unfilled
General Properties
Specific Gravity g/cm3 ISO 1183 1.18 1.35 1.39 1.55 1.58 1.14 1.44 1.42 1.46 1.23 1.26 1.34 1.43 1.4 1.35
Mechanical Properties
Tensile Modulus (23°C) MPa ISO 527-1 4250 9500 9000 15500 16600 3500 10600 6300 3330 4000 1630 5300 9250 2470 2150
Tensile Strength (Yield, 23°C) MPa ISO-527-2 97 150 160 205 200 85 164 102 55 60 60 108 99.1 55 50
Tensile Elongation (Break, 23°C) % ISO-527-2 12 2.5 3 2.7 2.4 3.4 2.0 4.2 8 2.5 46 3.7 1.5 11 11
Flexural Strength (23°C) MPa ISO 178 103 – – 285 265 108 215 127 78 85 38 155 117 73 68
Flexural Modulus (23°C) MPa ISO 178 3250 – – 12400 11100 2690 9000 4700 3000 3100 1380 4600 5450 2210 2070
Impact
Charpy Notched Impact Strength
(23°C, Injection Molded) kJ/m^2 ISO 179 14 12 10 15 10 3 6 7.7 4.3 12 15 10 7.6 8 5
Charpy Unnotched Impact
Strength (23°C, Injection Molded) kJ/m^2 ISO 179 82 55 61 75 60 65 50 47 69 - NB 63 36 NB NB
Thermal Properties
Deflection Temperature Under Load
1.8 Mpa, Unannealed °C ISO 75-2/A 107 – – 204 – 73 235 – – – 90 210 204 86 80
Cofficient of Friction (CoF) & Wear Rate
CoF vs.
https://www.avient.com/products/engineered-polymer-formulations/sustainable-formulations/nymax-bio-bio-based-polyamide-solutions
Get Help Now
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https://www.avient.com/knowledge-base/case-study/led-manufacturer-innovates-and-saves-polymer-heat-sinks
The company’s product engineers developed specifications that included thermal conductivity in plane from 4 to 21 W/m.K (in compliance with ASTM E1461); glow wire resistance of 850°C/0.8mm (IEC 606095-2-12); and enough dimensional stability to allow it to be overmolded directly on LED components.