https://www.avient.com/sites/default/files/2024-08/Versaflex-Seat Ventilation Tube-Case study Snapshot_0826.pdf
Seat Ventilation Tube Case Study Snapshot
LEADING LUXURY
CAR MANUFACTURER
S E A T V E N T I L A T I O N T U B E
• Reliable sealing performance
• Good bonding ASA+PBT
• Excellent chemical resistance and good flexibility
• Provided a TPE with good flexibility to
maintain a tight seal within the ventilation
system, preventing air leaks and ensuring
efficient airflow
• Formulated a durable and chemically
resistant grade to help withstand the various
stresses and environmental conditions that
the ducts may encounter
• Offered quick technical support to fix the
leak problem for customer
Versaflex Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/Onflex-Cell Pack Cooling Tube-Application Snapshot.pdf
AVIENT SOLUTION
VEHICLE BATTERY
MANUFACTURER
C E L L P A C K C O O L I N G T U B E
• Comply with ISO 3384-1:2011 for TPE compression set
• Comply with ISO 11359-2:1999 standard for linear thermal
expansion
• Good ethanediol resistance
• Good sealing performance
• Customized a Shore 60A hardness TPE
formulation with good physical property
retention
• Achieved good compression set and bonding
performance with PA12
• Qualified thermal expansion by customer
• Provided excellent ethanediol resistance under
both low and high temperature conditions
KEY REQUIREMENTS
CHEMICAL RESISTANCE + SEALING
LEARN MORE
OnFlex™ TPE Custom Formulation
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2022-01/Versaflex - Sealing of nebulizer-Application snapshot.pdf
NEBULIZER
DEVICE OEM
S E A L I N G O F N E B U L I Z E R
L I D
• Easy-to-mold, excellent durability
• Good self-lubrication with low coefficient of friction
• Excellent overmolding performance on ABS
• Delivered self-lubricating materials which
enabled the lid to open easily
• Passed durability test with good wear
resistance
• Provided TPE to support an easy injection
molding process
Versaflex™ Overmolding TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versaflex-ce-wireless-power-bank.pdf
WIRELESS POWER
BANK MANUFACTURER
W I R E L E S S P O W E R B A N K
• Excellent overmolding to PC/ABS
• Good stain resistance and UV resistance
• Easy processing
• Silky Feel
• Developed a customized TPE that
exhibited better bonding and UV
performance than the competition, and
met all specification requirements
• Supplied a pre-colored formulation to
simplify processing and achieve desired
look and feel
Customized Versaflex™ CE 3120-65
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-01/Versaflex-Lip gloss tip brush-Application snapshot.pdf
COSMETIC
PACKAGING OEM
L I P G L O S S T I P B R U S H
• Good chemical resistance
• Shore 40A hardness at a 60-degree angle
• Natural/transparent color
• Can be flocked
• Delivered a formulation with good chemical
resistance to oil in long-term environments
• Provided an easy-to-mold TPE and replaced
TPU/TPEE with a better soft touch feel
• Offered good adhesion with an epoxy resin
glue with no impact on the flocking process
Versaflex™ Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-12/Versaflex TPE Fitness band-case study snapshot_1202.pdf
GLOBAL FITNESS
BRAND
R E S I S T A N C E B A N D
• Soft material (25-30 Shore A durometer)
• Grippy feel
• Good colorability
• Compatible with injection molding
• Developed a custom-made TPE with
excellent rebound resilience, even after
45,000 stretches
• Replaced thermoset rubber with a
recyclable material
• Supported higher production efficiency to
reduce total cost
Versaflex Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/knowledge-base/article/injection-molding-mold-design?rtype[]=1164
This allows the processor to use differential cooling to help retain the parts on the movable ("B") plate.
Connecting cooling lines from the A to the B plate should be avoided.
https://www.avient.com/sites/default/files/2021-01/eccoh-cpr-product-bulletin.pdf
Additional Criteria
• Total heat release (MJ/m²)
• pHRR (kW/m²)
• Time of Ignition (s)
• Smoke production
• Acidity
• Flaming droplets
This example demonstrates the
need to consider the complete
cable design, as using XLPE for the
insulation layer would not give the
required Euroclass.
https://www.avient.com/sites/default/files/2020-08/eccoh-cpr-product-bulletin.pdf
Additional Criteria
• Total heat release (MJ/m²)
• pHRR (kW/m²)
• Time of Ignition (s)
• Smoke production
• Acidity
• Flaming droplets
This example demonstrates the
need to consider the complete
cable design, as using XLPE for the
insulation layer would not give the
required Euroclass.
https://www.avient.com/sites/default/files/2021-11/polystrand-product-selection-guide_0.pdf
POLYSTRAND
CONTINUOUS FIBER
REINFORCED
THERMOPLASTIC
TAPES & LAMINATES
™
PRODUCT SELECTION GUIDE
Material Min Finished
Slit Width
Max Finished
Slit Width
Unidirectional Tape 2” (50.8 mm) 24” (610 mm)
X-Ply™, 3-Ply, 4-Ply 2” (50.8 mm) 120” (3048 mm)
SLITTING CAPABILITIES
Max Unfinished Width Max Finished Slit Width Max Finished Roll Weight Max Roll Length
(X-Ply™, Full Width)
Up to 125"
(3175 mm)
Up to 120"
(3048 mm)
Up to 10,000 lbs
(4500 kg)
Up to 4,000 ft
(1200 m)
LAMINATION LINE CAPABILITIES
Tape Width Resin Capabilities Fiber Inputs Max Tape Roll Weight Max Roll Length
25" (635 mm)
Standard Width,
Slit Capabilities
PP, PE, PETG,
aPET, PA6
Additional polymers
in development
E-Glass
S-Glass, Aramid
Up to 1,800 lbs
(816 kg)
Up to 12,000 ft
(366 m)
TAPE LINE CAPABILITIES
Product
Name Resin Fiber
Content Areal Weight Nominal
Thickness1
Flexural
Modulus
Flexural
Strength
Tensile
Modulus
Tensile
Strength
wt % lb/ft2 oz/yd2 gsm in mm ksi GPa ksi MPa ksi GPa ksi MPa
6337
PP
63 0.10 14.75 500 0.015 0.38 3570 24.6 58 402 4010 27.6 111 765
6531
65
0.05 7.40 251 0.006 0.15 4020 27.7 73 505 4900 33.8 140 965
6536 0.07 10.32 350 0.009 0.23 4050 27.9 72 494 4500 31.0 131 903
6538 0.14 19.77 670 0.019 0.48 3540 24.4 47 324 4260 29.4 100 689
7034B PP-Black 70 0.07 10.24 347 0.009 0.23 4400 30.3 83 569 5000 34.5 111 765
6020
PE
60 0.08 11.95 405 0.012 0.30 3600 24.8 54 372 3800 26.2 109 752
6621 66 0.10 13.97 474 0.012 0.30 4000 27.6 55 379 4720 32.5 126 869
68222 68 0.16 23.34 791 0.022 0.56 4060 28.0 55 379 4560 31.4 113 779
5843 PETG 58 0.08 11.85 402 0.008 0.20 3680 25.4 90 621 4400 30.3 137 945
5840B aPET-Black 58 0.09 13.00 441 0.009 0.23 4120 28.4 107 738 5080 35.0 150 1034
5860B PA6-Black 58 0.08 11.48 389 0.010 0.25 3620 25.0 104 717 3970 27.4 108 745
TYPICAL PROPERTIES - UNIDIRECTIONAL FIBERGLASS REINFORCED THERMOPLASTIC TAPE
1 Nominal thicknesses indicated are baseline values that may vary depending on material processing and other variables.