https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
Avient Corporation 6
• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
Avient Corporation 8
• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/wilflex-0/wilflex-epic-non-phthalate-plastisol-inks/wilflex-epic-color-mixing-solutions/wilflex-epic-polyester-solutions
Screen Printing Inks
Edgetek™ 3D/LDS Solutions
Printing and Marking Inks
https://www.avient.com/industries/consumer/consumer-discretionary/outdoor-recreation/exercise-fitness
Explore 3D Printing
3D printing is having an impact on our world - learn how it can impact your business today
https://www.avient.com/printing-performance-wear-tips
Prints that Perform
Low-cure ink usually runs smoother when printed fast.
Screen Printing Inks: Trouble Printing White Inks?
https://www.avient.com/technical-tips-transfer-printing
When printing transfer graphics that have disciplined registration, it is important that all moisture is removed from the paper before the print run commences.
Plastisol heat transfers are mostly printed on specially prepared transfer papers.
Finished/printed transfers should be kept in an environment that is not hot or cold.
https://www.avient.com/idea/selecting-and-molding-high-performance-thermoplastics
Recently, high-performance thermoplastics have been tapped for specialized 3D printed applications in aerospace and medical markets.
When using PEI, it is important to keep the print chamber at an evenly distributed high temperature.
https://www.avient.com/sites/default/files/2023-12/Complet LFT OHP Side by Side Seat Pan %281%29.pdf
OFF-ROAD VEHICLE
MANUFACTURER
S E A T P A N
• Consolidate parts to reduce assembly time and lower
manufacturing costs
• Maintain performance while replacing metal seat pan with
lightweight composite material
• Aided consolidation of multiple metal parts
and fasteners into a single injection molded
component, lowering costs $100k year
• Saved time and money using FEA validation
to confirm real-world performance before
building tooling
• Created full-size 3D printed prototypes to
test fit and function
Complēt™ Long Glass Fiber Nylon Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/news/polyone-natural-fiber-materials-and-metal-replacement-solutions-featured-fakuma-2015
PolyOne also will present an update to the unique 3D-MID (three dimensional molded interconnect device) manufacturing technology it highlighted at its stand during Fakuma 2014.
By collaborating, PolyOne and selected developers have succeeded in establishing a time- and cost-saving means to produce the 3D-MIDs serving as heat sinks in LED lighting, which could prove an alternative to the complex printed circuit boards now fairly ubiquitous in these applications.
https://www.avient.com/idea/considerations-when-printing-and-marking-fluoropolymers
No, multiple printing techniques can be used, including bath-and-wheel printing, tampon printing, screen printing and gravure marking.
Unfortunately, inkjet printing is not possible.
Printing can be done inline, after an extruder.
https://www.avient.com/color-theory-monitor-print
Since printing with light is not possible, however, this is not a likely scenario on a printing press.
Not only are balanced opacity levels important to the printed effect, the overall opacity level of an ink set can affect the outcome of the print.
Screen Printing Color Mixing Systems: Wilflex™