https://www.avient.com/industries/healthcare/medical-devices-equipment/imaging-technology
Disinfectant Resistant Trilliant™ and Versaflex™ HC Materials
Find out which materials make sense for your products, no matter where they’re used
Catheter Materials & Medical Tubing
https://www.avient.com/industries/building-construction/leds-lighting
That means there's a need for more efficient manufacturing with innovative new materials.
Catheter Materials & Medical Tubing
Avient has a broad portfolio of sustainable solutions that can help customers meet their innovation and sustainable goals through material science.
https://www.avient.com/sites/default/files/2022-11/PREPERM RF Materials 1-pager.pdf
This is a challenge for material performance.
The dielectric material properties will be tailored to fit perfectly on the design in hand.
This is how we create materials that matter.
https://www.avient.com/industries/energy/electronic-equipment
Your products need to function, often non-stop, and the materials you select need to be dependable.
Catheter Materials & Medical Tubing
https://www.avient.com/industries/consumer/consumer-discretionary/computers-peripherals
Material selection doesn't have to be a tricky balancing act between over-engineering and under-performance.
Catheter Materials & Medical Tubing
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-pultrusion.pdf
Key Features • .25mm – 5.00mm sizes available • Round, oval, rectangular shapes available • Swellcoat® water blocking SAP available • Additional up jacketing up to 17mm • Dielectric Strength Members (exception of carbon) • Rod printing available for accurate length reading FIBER-LINE® FIBERS SUITABLE FOR PULTRUSION • Kevlar® Para-Aramid • Vectran® LCP • Zylon® PBO • Carbon Fiber • Fiberglass FIBER-LINE® PRODUCTS ADDED BY PULTRUSION • Strength elements • Central Strength Members • Tracer Wire PULTRUSION FIBERS PROCESSES PRODUCTS Overview FIBER-LINE® pultrusion is the process of impregnating and curing fibers in a resin system to form a rigid rod.
The fibers are guided through tooling, formed into the desired shape and diameter, then cured. • FIBER-LINE® recently installed new state of the art pultrusion equipment to complement its traditional processes for making FRP (Fiber Reinforced Polymer). • Resin chemistry is optimized for process conditions, fiber adhesion, and end-use application of FRP.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-strengthmembers.pdf
FL.Datasheet StrengthMembers.indd FIBER OPTICAL CABLES MOVING HIGH PERFORMANCE FIBERS FORWARD Key Features • Dielectric strength members • Sizes Available: 0.175 mm – 18.00 mm • Available Forms: Flat, Twisted, Cords, Rovings, & Jacketed • Shapes: Flat or round FIBER-LINE® FIBERS FOR STRENGTH MEMBERS • Kevlar® Para-Aramid • Vectran® Liquid Crystal Polymer (LCP) • Zylon® Polybenzyloate (PBO) • Carbon Fiber • Ultra High Molecular Weight Polyethylene (UHMWPE) • PET Polyester • Fiberglass • Nylon Polyamide • Technora® FIBER-LINE® PERFORMANCE ADDING COATINGS • FIBER-LINE® Wearcoat™: Abrasion Resistance* • FIBER-LINE® Bondcoat™: Ahdesion Promotion* • FIBER-LINE® Protexcoat™: UV Protection* • FIBER-LINE® Colorcoat™: Color Identification* • FIBER-LINE® Swellcoat®: Water Absorbing Protection* • FIBER-LINE® Swellcoat®Blocker: Block Water Migration* FIBER-LINE® PRODUCTS W/ STRENGTH MEMBERS • Strength members in cables • Steel replacement Overview FIBER-LINE® develops, produces, and markets a full line of high performance strength members.
STRENGTH MEMBERS FIBERS PROCESSES PRODUCTS FIBER OPTICAL CABLES MOVING HIGH PERFORMANCE FIBERS FORWARD Key Features • Dielectric strength members • Sizes Available: 0.175 mm – 18.00 mm • Available Forms: Flat, Twisted, Cords, Rovings, & Jacketed • Shapes: Flat or round FIBER-LINE® FIBERS FOR STRENGTH MEMBERS • Kevlar® Para-Aramid • Vectran® Liquid Crystal Polymer (LCP) • Zylon® Polybenzyloate (PBO) • Carbon Fiber • Ultra High Molecular Weight Polyethylene (UHMWPE) • PET Polyester • Fiberglass • Nylon Polyamide • Technora® FIBER-LINE PERFORMANCE ADDING POLYMER JACKETS • LDPE, MDPE, HDPE** • PP** • ETFE** • Polyurethane** • PVC** • PFA** • PVDF** • EPC** Overview FIBER-LINE® develops, produces, and markets a full line of high performance strength members.
High Strength Synthetic Fibers Outperform Steel Our Products add • Strength On an equivalent weight basis, fibers like Aramid, LCP, and PBO are 5-10 times stronger than steel. • Chemical Resistance High performance fibers resist soiling and the absorption of water, solvents, and other chemicals. • Abrasion Resistance HMPE as a jacketing material, is a great example of the excellent abrasion resistance of high performance fibers. • Fatigue Resistance Aramid Fibers have exceptional bending and tensile fatigue resistance. • Safer Handling Because synthetic fibers are flexible and weigh less than steel, they are easier to work with, lead to fewer weight-related injuries and completely eliminates fish hooks. • Dampening Synthetic fiber cables have excellent shock absorption and load dampening properties.
https://www.avient.com/sites/default/files/2023-10/Flexi-StiX FlexSpring Case Study.pdf
The fiberglass material, which is less stiff than carbon, proved to provide greater comfort and gave the energy return they were looking for.
THE SOLUTION After extensive research, Gordon found the material that met his requirements: Avient’s Polystrand™ unidirectional thermoplastic tape.
Working with Avient, Gordon and Jeff developed the patent-pending FlexSpring™ insole using a tri-ply unidirectional fiberglass laminate, combined with neoprene foam sheet material, and die-cut to shape.
https://www.avient.com/sites/default/files/2023-05/case-study-piranha-propeller.pdf
Our designs have to be slightly distorted when molded so that in use, when the blade is experiencing propulsion forces, it has the proper shape to maximize thrust.”
Avient’s Complēt MT composite materials enable up to 20% more impact resistance than standard long fiber reinforced materials.
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
IMPACT PROTECTION D E S I G N A N D M A T E R I A L S O L U T I O N S Avient Corporation 1 PROJECT KICK OFF B R I E F Application: Protective sports equipment Challenge: Provide functional material to protect against impact for chest protector Requirements: • Compact - reduce thickness and weight for improved comfort and functionality • Meet EN standards • EN1621-1 level 2 & EN1621-2 level 1 • Eliminate the use of foam and glue • Be waterproof and easy to clean • Sustainable • Easy to prototype & considers manufacturing efficiency Avient Corporation 2 VIBRATION DAMPING TECHNOLOGY (VDT) H O W D O E S I T W O R K ?
Avient Corporation 3 Simplified Drop Test • 65g steel ball • Dropped from 305mm • Onto 3.175mm thickness flat samples Materials Tested • Standard TPE 30 Shore A • TPU alloy 60 Shore A • Damping TPE 32 Shore A VDT reduces bounce Avient Corporation 4 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 Image courtesy of Airobag TV https://www.youtube.com/c/AirobagTV/videos Simulation of Impact A weight dropped onto protective element in contact with rigid substrate https://www.youtube.com/c/AirobagTV/videos Avient Corporation 5 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 REFINING THE DESIGN D E S I G N A N D M A T E R I A L C O M B I N A T I O N Avient Corporation 6 • A number of different shapes and designs are created and simulated to determine which one works best • Refining to meet EN standard • VDT TPEs can help reach compliance with EN1621-1 level 2 and EN1621-2 level 1 • Optimum protection can be achieved by combining industrial design and engineering Avient Corporation 7 VALIDATION P R O T O T Y P I N G W I T H 3 D P R I N T I N G 3D Printing Validation -15% -10% -5% 0% 5% 10% Density Tensile Strength // Tear resistance // Rebound resilience 2mm 3D Printed VDT vs Injection Molded VDT can be 3D printed for concept evaluation early in the design process SUMMARY Avient Corporation 8 • Enabled a new, compact design with a customized VDT TPE formulation • Improved user comfort and functionality • Fulfilled EN standards • Reduced number of prototyping tools required • Reduced time spent in product development by 40 percent, enabling faster commercialization of product