https://www.avient.com/sites/default/files/2025-03/ISO 13485 2025.pdf
Validity
Avient Switzerland GmbH
Hauptstrasse 30
4127 Birsfelden
Switzerland
Design and manufacture of colour and additive
concentrates and specialty compounds for the Healthcare
and Medical device market.
Ltd.
30, Hsing Pang Road
33068 Taoyuan Taiwan
Design and manufacture of colour and additive
concentrates and specialty compounds for the Healthcare
and Medical device market.
Lewiston, ME, 04240
United States of America
Design and manufacture of colour and additive
concentrates and specialty compounds for the Healthcare
and Medical device market.
https://www.avient.com/sites/default/files/2020-09/antimicrobials-for-electronics-application-bulletin.pdf
These antibacterial and
antifungal additives reduce growth of bacteria,
mold and fungus on the surface and through the
thickness of the plastic part.
WithStand antimicrobial additives can be combined
with colorants or other functional additives in a
single masterbatch or liquid solution to get the
exact performance needed.
ANTIMICROBIALS FOR PLASTICS
Effective in reducing bacterial growth across a range of polymer resins
Bacteria does not attach to surface of part
molded with WithStand
Bacteria attaches to surface of part
molded without WithStand
Side View
Molded with
antimicrobial
additives
Molded without
antimicrobial
additives
https://www.avient.com/sites/default/files/2023-11/Cesa Clean Processing Usage Guide.pdf
VALVE-GATED TOOLS IN
INJECTION MOLDING GUIDELINES
CESA
CLEAN ADDITIVES
™
KEY FEATURES
Cesa™ Clean Additives
• Cesa Clean is a concentrated purge product, not a purge compound.
• It can be processed through manifolds, valve-gated tools and small sub gates.
• Cesa Clean is 100% recyclable with polyolefin resins and compounds.
GUIDELINES FOR USING CESA CLEAN ADDITIVES
• Cesa Clean works best when molded maintaining normal (injection)
pressure/shear
• For best results, Avient recommends a “Running Color Change”
which eliminates breaks in the molding cycle
• Since the Cesa Clean concentrate will expand, it is recommended
to reduce the shot size by 20%
• It is designed for use at a let-down ratio (LDR) of 3.0% or (33:1); however,
use rate can vary depending on the severity of the contamination but
typically is 2.0–4.0% (a use rate higher than 6.0% may not have any
positive affect on the cleaning performance)
• Using Cesa Clean as a routine part of your color change rotation will
allow faster changes and consume a minimal amount of raw material
- Note: If the manifold is not cleaned routinely, this process may be
more time consuming and additional material will be required
• It is best to process at your normal polymer processing temperatures
- For best performance, stock temperature should be at least 400°F
- If 400°F is achieved during the purging process, no additional
activation will occur during the reprocessing of regrind
- All parts produced during the “Running Purge Cycle” should be
captured as regrind, resulting in a scrap-free color change
- If using sequential gates, open and close all gates at the same time
while purging the tool
- If contamination appears to be coming from one gate, open and
close first, and for an extended period of time, to force more material
through this location
- When cleaning in this manner, pay close attention to shot size
- Parts containing the previous or new color plus any Cesa Clean
can be used as regrind
INTRODUCING CESA CLEAN TO YOUR PROCESS
Hand Blend
• Hand weigh enough of the Cesa Clean and
natural resin mix to equate to 3–5 times the
barrel capacity
• Use rate should be 3.0% or 33:1 for routine
cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• Note: Do not attempt to vacuum load more than
15 feet from source as stratification/separation
may occur
Volumetric Feeder
• Calibrate feeder to dispense 3.0% or 33:1 for
routine cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• This style of feeder is highly recommended for
at-the-throat metering of Cesa Clean
Blending Units
Most blenders have an extra bin for an additive
• Fill the additive bin with Cesa Clean
• Set blender to introduce the Cesa Clean at
2.0 to 4.0%
• Note: Do not air convey any further than 15 feet
as Cesa Clean has a high density and may separate
from the mix.
Contact your Avient
representative with questions
or for additional support.
1.844.4AVIENT
www.avient.com
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
KEY CHARACTERISTICS
The primary features and benefits
of Gravi-Tech formulations are:
• Customized density, offering a wide range of
specific gravities from 1.5 to 11 gm/cm3
• Broad modulus range, from very flexible to
very rigid grades
• Corrosion resistance, withstanding oxidation
for long-term use and benefit
• Chemical resistance, withstanding fuels, oils
and other harsh chemicals
Additional features include:
• Design flexibility and processing ease
• Good impact strength
• Elevated heat deflection temperature
6 Gravi-Tech Design Guide 7
CHAPTER 2 | PROCESS SETTINGS
Density Modified Formulations
Gravi-Tech™ polymer-metal composites are high-density materials developed as thermoplastic-based
alternatives to lead and other traditional metals .
DEFECTS
Design Guide 33
SOURCES
Mold Machine Material Process
Mold damages Loss of clamp force
Barrel malfunction
Contamination
Wet material
Melt temperature too
high
Injection speed too high
Transfer position too low
Excessive pack pressure
Excessive back pressure
RECOMMENDED ADJUSTMENTS
Repair mold damage
Clean parting line
Reduce pinch-off land
Increase clamp force Dry material Reduce melt temperature
Reduce mold
temperature
Reduce injection speed
Reduce hold pressure
Increase transfer
position
Flash
• Excess material commonly found at parting lines or mold features
Root cause: Too much plastic or mold damage .
34 Gravi-Tech
SOURCES
Mold Machine Material Process
Design of gate too small
or in wrong location
Machine not providing
requested velocity
Heater overriding
Wet material
Viscosity too low
Injection velocity
too high
Melt temperature
too high
Mold too cold
RECOMMENDED ADJUSTMENTS
Increase gate size
Remove sharp corners
from gate detail
Change gate type
Move gate to a position
where the melt stream
will impinge upon a mold
feature
Dry material Reduce injection velocity
Increase melt
temperature
Jetting
Root cause: Injection speed is too high for the viscosity of the material
DEFECTS
Design Guide 35
SOURCES
Mold Machine Material Process
Finish too rough
Venting impaired
Screw configuration
Overworking material
Non-compatible
additive
Melt temperature too
high
Back pressure too high
Injection speed too fast
Mold too cold
RECOMMENDED ADJUSTMENTS
Remove sharp corners
from gate detail
Insure proper venting
Increase gate size
Use smaller screw/barrel
Check melt uniformity
Check L/D ratio
Dry material
Check additive
compatibility
Reduce melt temperature
Reduce screw speed
Reduce back pressure
Reduce residence time
Reduce injection speed
Plate-Out
• Build-up or deposit on mold surface
Root cause: One component of the material is not totally compatible .
36 Gravi-Tech
SOURCES
Mold Machine Material Process
Venting impaired
Shut-off partially turned
Screw problems
Barrel heater problems
New lot
Contamination
Material too dry
Under-packing
Injection speed too low
Not enough pack
pressure
Melt temperature too low
Transfer position too high
RECOMMENDED ADJUSTMENTS
Make sure gate is not
blocked
Insure runner shut-off
is not turned
Check venting
Increase gate size
Change gating location
Add flow leader
Insure cushion position
Make sure screw is trans-
ferring at a correct
position
Change screw/barrel
Make sure material was
dried at proper settings
Increase melt
temperature
Increase mold
temperature
Increase injection speed
Decrease transfer
position
Short Shot
• Not enough material is being injected into the mold to fill out all of the cavities
Root cause: Not enough plastic is getting into the cavity .
It
provides additional mixing to the melt, which is
especially helpful when using colorants .
https://www.avient.com/sites/default/files/2022-10/Paint Sprayer Application Snapshot_0.pdf
INDUSTRIAL
EQUIPMENT OEM
P A I N T S P R A Y E R
• Meet or exceed UL94 V-2 flame rating
• Able to interact with existing bulk chemistry without
compromising functionality or brand color and aesthetics
• Deliver cost targets while providing operational efficiency
and a working capital strategy
• Accelerate product development timeline, and provide
UL94 testing verification prior to production trials
• Achieved all flame rating requirements and
assisted with regulatory approvals
• Developed a proprietary Smartbatch solution that
minimized potential effects from interaction with
current bulk chemistries
• Provided needed support with qualification process
and testing requirements, saving time and cost
• Afforded on-going support with A2LA test labs,
sampling, and lot-to-lot consistency with exacting
performance
Smartbatch™ Formulation: Cesa™ Flame
Retardant Additives and OnColor™ Colorants
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/polymer-additives/performance-enhancement-additives/cesa-flame-retardant-additives
https://www.avient.com/sites/default/files/2021-05/2021-colormatrix-quick-guide-to-liquid-color_0.pdf
Typically additional
products such as surfactants are also added to help stabilize the color formulation.
Importantly these advances also
now allow color to be combined with
additional functional additives without
impacting process stability.
Some key questions to consider when implementing liquid color:
• Is your colorant addition negatively impacting or enhancing
your process efficiency?
https://www.avient.com/sites/default/files/2021-05/2021-colormatrix-quick-guide-to-liquid-color.pdf
Typically additional
products such as surfactants are also added to help stabilize the color formulation.
Importantly these advances also
now allow color to be combined with
additional functional additives without
impacting process stability.
Some key questions to consider when implementing liquid color:
• Is your colorant addition negatively impacting or enhancing
your process efficiency?
https://www.avient.com/sites/default/files/2021-01/mevopur-laser-welding-for-ivd-case-study-brief.pdf
G E N O M I C D I AG N O S T I C
D E V I C E M A N U FAC T U R E R
I N - V I T R O D I A G N O S T I C ( I V D ) D E V I C E
MEVOPURTM Laser-Transmitting and Laser-Absorbing
Pre-color Solution
AV I E N T S O L U T I O N
• Customized solutions - Quality-by-Design (QdB) approach
• Optimized pigment / additive selection – good distribution in
final part minimizes welding failure
• Mitigated contamination and extractable risk on incoming raw
material with control based on fingerprinting
• Ensured uninterrupted supply from multiple ISO13485-2016
certified sites
• Minimized risk of change with change control agreements
W H Y AV I E N T
K E Y R E Q U I R E M E N T S
P R O D U C T I V I T Y & Q U A L I T Y
• Good weldability, low rejection rate
• Solutions in wide range of polymers, colors and
transparency
• Pre-tested ingredients to biocompatibility and
extractable metals
L E A R N M O R E
https://www.avient.com/products/polymer-additives/performance-enhancement-additives/mevopur-functional-additives
https://www.avient.com/sites/default/files/2022-03/CESA Light Product Selector Guide.pdf
CESA™ Light additives can protect the resin
in multiple ways.
CESA Light additives are available utilizing
either of these two methods or with a synergistic
blend of both.
Many CESA Light products include
CESA Nox additives, which also aids in polymer
protection.
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-08/colormatrix-flexcart-overview-2020.pdf
Once connected, the CMG
controller tracks the input signal
from the host machine and allows
the FlexCart to accurately meter
the required color or additive
for the process.
What is the normal liquid addition rate?
The packaging is designed to
effectively contain and transport Avient liquid
colors and additives.